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IAC Assessment: IC0164
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IAC Assessment: IC0164
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IAC Center University of Illinois, Chicago
Assessment Year 2009
Principal Product Architectural Paint Colorant
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 68
Plant Area (Sq.Ft.) 84,300
Annual Production 1,750 Thousand Gallons
Production Hrs. Annual 8,232
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,302 3,321,400 kWh $0.09
Electricity Demand $51,607 9,396 kW-months/year $5.49
Natural Gas $82,367 8,818 MMBtu $9.34
TOTAL ENERGY COSTS $429,298
RECOMMENDED SAVINGS* $107,049 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,297
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,002
Cost:
$21,920
$12,866 146,200 $1,169 213 - - $(-1,890) - $(-143) - $12,866
146,200
kWh
$1,169
213
kW-months/year
-
-
MMBtu
$(-1,890)
-
$
$(-143)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,423
Cost:
$40,720
$14,604 165,957 $1,329 242 - - $366 - $(-2,876) - $14,604
165,957
kWh
$1,329
242
kW-months/year
-
-
MMBtu
$366
-
$
$(-2,876)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,329
Cost:
-
$2,318 26,342 $209 38 - - - - $(-198) - $2,318
26,342
kWh
$209
38
kW-months/year
-
-
MMBtu
-
-
$
$(-198)
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$381
Cost:
$453
$298 3,391 $83 15 - - - - - - $298
3,391
kWh
$83
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$60,460
Cost:
$63,169
$56,123 637,761 $4,337 790 - - - - - - $56,123
637,761
kWh
$4,337
790
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,716
Cost:
$148
$15,416 175,177 $(-3,700) (-674) - - - - - - $15,416
175,177
kWh
$(-3,700)
(-674)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,189
Cost:
$889
$1,189 13,510 - - - - - - - - $1,189
13,510
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.623 Equipment Automation Savings:
$5,034
Cost:
-
- - - - $5,034 539 - - - - -
-
kWh
-
-
kW-months/year
$5,034
539
MMBtu
-
-
$
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$515
Cost:
-
$317 3,600 $198 36 - - - - - - $317
3,600
kWh
$198
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$107,049
Cost:
$127,299
$103,131 1,171,938 $3,625 660 $5,034 539 $(-1,524) - $(-3,217) - $103,131
1,171,938
kWh
$3,625
660
kW-months/year
$5,034
539
MMBtu
$(-1,524)
-
$
$(-3,217)
-
$
TOTAL IMPLEMENTED Savings:
$91,297
Cost:
$86,579
$86,209 979,639 $2,087 380 $5,034 539 $(-1,890) - $(-143) - $86,209
979,639
kWh
$2,087
380
kW-months/year
$5,034
539
MMBtu
$(-1,890)
-
$
$(-143)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost