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IAC Assessment: IC0168
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IAC Assessment: IC0168
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Dressings and Dips
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 71,750
Annual Production 50,000,000 Pounds
Production Hrs. Annual 7,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $384,375 5,620,985 kWh $0.07
Electricity Demand $60,400 10,867 kW-months/year $5.56
Natural Gas $250,484 29,372 MMBtu $8.53
TOTAL ENERGY COSTS $799,214
RECOMMENDED SAVINGS* $99,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,117
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,051
Cost:
$66,738
$12,815 188,461 $2,546 458 - - - - $4,302 - $(-612) - $12,815
188,461
kWh
$2,546
458
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,302
-
$
$(-612)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$365
Cost:
-
$225 3,300 $106 19 - - - - $34 - - - $225
3,300
kWh
$106
19
kW-months/year
-
-
MMBtu
-
-
Tgal
$34
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,372
Cost:
$3,624
$993 14,618 $379 68 - - - - - - - - $993
14,618
kWh
$379
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,400
Cost:
$419
$279 4,110 $33 6 - - - - $392 - $696 - $279
4,110
kWh
$33
6
kW-months/year
-
-
MMBtu
-
-
Tgal
$392
-
$
$696
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,327
Cost:
$29,969
$14,248 209,521 $2,830 509 - - - - $(-146) - $(-1,605) - $14,248
209,521
kWh
$2,830
509
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-146)
-
$
$(-1,605)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,166
Cost:
-
$1,021 15,009 $145 26 - - - - - - - - $1,021
15,009
kWh
$145
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,111
Cost:
-
- - - - $4,111 482 - - - - - - -
-
kWh
-
-
kW-months/year
$4,111
482
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,615
Cost:
$800
- - - - $2,432 285 $183 23,799 - - - - -
-
kWh
-
-
kW-months/year
$2,432
285
MMBtu
$183
23,799
Tgal
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,934
Cost:
$1,949
- - - - $6,934 813 - - - - - - -
-
kWh
-
-
kW-months/year
$6,934
813
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$16,738
Cost:
$18,200
$(-175) (-2,570) $(-34) (-6) $16,266 1,907 $681 88,408 - - - - $(-175)
(-2,570)
kWh
$(-34)
(-6)
kW-months/year
$16,266
1,907
MMBtu
$681
88,408
Tgal
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,965
Cost:
$1,265
$12,965 190,669 - - - - - - - - - - $12,965
190,669
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,776
Cost:
$1,500
$1,776 26,121 - - - - - - - - - - $1,776
26,121
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,073
Cost:
$7,170
$11,073 162,840 - - - - - - - - - - $11,073
162,840
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,779
Cost:
$11,212
$3,779 55,591 - - - - - - - - - - $3,779
55,591
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
15: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$445
Cost:
-
$245 3,600 $200 36 - - - - - - - - $245
3,600
kWh
$200
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$99,117
Cost:
$142,846
$59,244 871,270 $6,205 1,116 $29,743 3,487 $864 112,207 $4,582 - $(-1,521) - $59,244
871,270
kWh
$6,205
1,116
kW-months/year
$29,743
3,487
MMBtu
$864
112,207
Tgal
$4,582
-
$
$(-1,521)
-
$
TOTAL IMPLEMENTED Savings:
$99,117
Cost:
$142,846
$59,244 871,270 $6,205 1,116 $29,743 3,487 $864 112,207 $4,582 - $(-1,521) - $59,244
871,270
kWh
$6,205
1,116
kW-months/year
$29,743
3,487
MMBtu
$864
112,207
Tgal
$4,582
-
$
$(-1,521)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost