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IAC Assessment: IC0171
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IAC Assessment: IC0171
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Automotive Acoustical Products
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 131
Plant Area (Sq.Ft.) 145,000
Annual Production 6,800,000 Pieces
Production Hrs. Annual 4,179
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,974 2,968,960 kWh $0.06
Electricity Demand $123,886 8,621 kW-months/year $14.37
Natural Gas $37,599 4,895 MMBtu $7.68
TOTAL ENERGY COSTS $340,072
RECOMMENDED SAVINGS* $40,042 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,092
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,901
Cost:
$6,914
$2,066 34,375 $1,594 111 - - $125 - $116 - - - $2,066
34,375
kWh
$1,594
111
kW-months/year
-
-
MMBtu
$125
-
$
$116
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$91
Cost:
$58
$10 165 $72 5 - - $8 - - - $1 - $10
165
kWh
$72
5
kW-months/year
-
-
MMBtu
$8
-
$
-
-
$
$1
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,223
Cost:
$99,311
$15,889 264,802 $10,936 761 - - $1,331 - - - $(-1,933) - $15,889
264,802
kWh
$10,936
761
kW-months/year
-
-
MMBtu
$1,331
-
$
-
-
$
$(-1,933)
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$517
Cost:
$1,317
$267 4,578 $250 17 - - - - - - - - $267
4,578
kWh
$250
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,545
Cost:
$345
$4,545 75,756 - - - - - - - - - - $4,545
75,756
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,860
Cost:
$5,879
$1,102 18,346 $758 53 - - - - - - - - $1,102
18,346
kWh
$758
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,143
Cost:
$1,178
- - - - $2,143 279 - - - - - - -
-
kWh
-
-
kW-months/year
$2,143
279
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$438
Cost:
$1
- - - - $438 57 - - - - - - -
-
kWh
-
-
kW-months/year
$438
57
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$324
Cost:
$1
$324 5,400 - - - - - - - - - - $324
5,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,042
Cost:
$115,004
$24,203 403,422 $13,610 947 $2,581 336 $1,464 - $116 - $(-1,932) - $24,203
403,422
kWh
$13,610
947
kW-months/year
$2,581
336
MMBtu
$1,464
-
$
$116
-
$
$(-1,932)
-
$
TOTAL IMPLEMENTED Savings:
$31,092
Cost:
$99,657
$20,758 345,958 $10,936 761 - - $1,331 - - - $(-1,933) - $20,758
345,958
kWh
$10,936
761
kW-months/year
-
-
MMBtu
$1,331
-
$
-
-
$
$(-1,933)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost