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IAC Assessment: IC0174
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IAC Assessment: IC0174
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Gears
NAICS 332710 - Machine Shops
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 176
Plant Area (Sq.Ft.) 158,000
Annual Production 1 Units
Production Hrs. Annual 5,997
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $428,827 6,763,107 kWh $0.06
Electricity Demand $79,977 13,243 kW-months/year $6.04
Natural Gas $451,688 74,622 MMBtu $6.05
TOTAL ENERGY COSTS $967,252
RECOMMENDED SAVINGS* $49,850 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,989
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,663
Cost:
-
$3,811 60,491 $833 138 - - $500 - $(-481) - $3,811
60,491
kWh
$833
138
kW-months/year
-
-
MMBtu
$500
-
$
$(-481)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,638
Cost:
$5,817
$920 14,585 $176 29 - - $61 - $481 - $920
14,585
kWh
$176
29
kW-months/year
-
-
MMBtu
$61
-
$
$481
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,133
Cost:
$2,415
$873 13,834 $260 43 - - - - - - $873
13,834
kWh
$260
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$287
Cost:
$678
$100 1,582 $13 2 - - $87 - $87 - $100
1,582
kWh
$13
2
kW-months/year
-
-
MMBtu
$87
-
$
$87
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$30,326
Cost:
$4,485
$30,326 481,376 - - - - - - - - $30,326
481,376
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,206
Cost:
-
$1,844 29,272 $362 60 - - - - - - $1,844
29,272
kWh
$362
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,895
Cost:
$2,611
$1,895 30,073 - - - - - - - - $1,895
30,073
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,429
Cost:
$6,584
$1,199 19,069 $230 38 - - - - - - $1,199
19,069
kWh
$230
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4153 AVOID EMERGENCY REWIND OF MOTORS Savings:
$1,054
Cost:
$5,472
$882 14,044 $172 28 - - - - - - $882
14,044
kWh
$172
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,996
Cost:
$934
- - - - $2,996 495 - - - - -
-
kWh
-
-
kW-months/year
$2,996
495
MMBtu
-
-
$
-
-
$
11: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$1,966
Cost:
$7,927
- - - - $1,966 325 - - - - -
-
kWh
-
-
kW-months/year
$1,966
325
MMBtu
-
-
$
-
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$257
Cost:
-
$227 3,600 $30 5 - - - - - - $227
3,600
kWh
$30
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,850
Cost:
$36,923
$42,077 667,926 $2,076 343 $4,962 820 $648 - $87 - $42,077
667,926
kWh
$2,076
343
kW-months/year
$4,962
820
MMBtu
$648
-
$
$87
-
$
TOTAL IMPLEMENTED Savings:
$34,989
Cost:
$4,485
$34,137 541,867 $833 138 - - $500 - $(-481) - $34,137
541,867
kWh
$833
138
kW-months/year
-
-
MMBtu
$500
-
$
$(-481)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost