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IAC Assessment: IC0178
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IAC Assessment: IC0178
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IAC Center University of Illinois, Chicago
Assessment Year 2010
Principal Product Springs, Wireforms, Stampings
NAICS 332613 - Spring Manufacturing
SIC 3493 - Steel Springs, Except Wire
Sales $10,000,000-$50,000,000
# of Employees 188
Plant Area (Sq.Ft.) 249,000
Annual Production 250,000,000 Pieces
Production Hrs. Annual 4,932
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,534 2,282,267 kWh $0.09
Electricity Demand $52,188 8,640 kW-months/year $6.04
Natural Gas $172,542 18,797 MMBtu $9.18
TOTAL ENERGY COSTS $430,927
RECOMMENDED SAVINGS* $15,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,265
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,221
Cost:
$14,399
$2,978 33,819 $982 162 - - $127 - $134 - $2,978
33,819
kWh
$982
162
kW-months/year
-
-
MMBtu
$127
-
$
$134
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,297
Cost:
$244
$754 8,554 $167 28 - - $402 - $(-26) - $754
8,554
kWh
$167
28
kW-months/year
-
-
MMBtu
$402
-
$
$(-26)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,171
Cost:
$709
$485 5,519 $46 8 - - $310 - $330 - $485
5,519
kWh
$46
8
kW-months/year
-
-
MMBtu
$310
-
$
$330
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,180
Cost:
$3,286
$901 10,239 $279 46 - - - - - - $901
10,239
kWh
$279
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$754
Cost:
$4,000
$643 7,301 $111 18 - - - - - - $643
7,301
kWh
$111
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,949
Cost:
$6,377
$2,949 33,516 - - - - - - - - $2,949
33,516
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,701
Cost:
$2,530
$1,701 19,316 - - - - - - - - $1,701
19,316
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$843
Cost:
-
$843 9,583 - - - - - - - - $843
9,583
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,110
Cost:
-
- - - - $1,110 121 - - - - -
-
kWh
-
-
kW-months/year
$1,110
121
MMBtu
-
-
$
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$694
Cost:
-
$634 7,200 $60 10 - - - - - - $634
7,200
kWh
$60
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$15,920
Cost:
$31,545
$11,888 135,047 $1,645 272 $1,110 121 $839 - $438 - $11,888
135,047
kWh
$1,645
272
kW-months/year
$1,110
121
MMBtu
$839
-
$
$438
-
$
TOTAL IMPLEMENTED Savings:
$7,265
Cost:
$21,685
$4,522 51,359 $1,372 227 $1,110 121 $127 - $134 - $4,522
51,359
kWh
$1,372
227
kW-months/year
$1,110
121
MMBtu
$127
-
$
$134
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost