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IAC Assessment: IC0190
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IAC Assessment: IC0190
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IAC Center University of Illinois, Chicago
Assessment Year 2011
Principal Product Gears
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $1,000,000-$5,000,000
# of Employees 120
Plant Area (Sq.Ft.) 157,950
Annual Production 4,000,000 Pieces
Production Hrs. Annual 7,224
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $824,370 17,687,015 kWh $0.05
Electricity Demand $391,268 56,148 kW-months/year $6.97
Electricity Fees $4,228 - $ -
Natural Gas $120,156 17,272 MMBtu $6.96
TOTAL ENERGY COSTS $1,372,555
RECOMMENDED SAVINGS* $56,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$537
Cost:
$695
$198 3,986 $40 6 - - $299 - $198
3,986
kWh
$40
6
kW-months/year
-
-
MMBtu
$299
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,115
Cost:
$3,977
$654 13,938 $190 27 - - $271 - $654
13,938
kWh
$190
27
kW-months/year
-
-
MMBtu
$271
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$963
Cost:
$1,463
$773 16,462 $190 27 - - - - $773
16,462
kWh
$190
27
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,842
Cost:
$32,631
$11,738 249,710 $2,890 415 - - $(-1,786) - $11,738
249,710
kWh
$2,890
415
kW-months/year
-
-
MMBtu
$(-1,786)
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$766
Cost:
$350
- - - - $766 110 - - -
-
kWh
-
-
kW-months/year
$766
110
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,423
Cost:
$2,049
$4,350 92,557 $1,073 154 - - - - $4,350
92,557
kWh
$1,073
154
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$6,206
Cost:
$11,658
$4,979 105,952 $1,227 180 - - - - $4,979
105,952
kWh
$1,227
180
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$26,660
Cost:
$128,000
$21,390 455,112 $5,270 756 - - - - $21,390
455,112
kWh
$5,270
756
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,770
Cost:
$140
- - $1,770 254 - - - - -
-
kWh
$1,770
254
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$289
Cost:
-
$240 5,100 $49 7 - - - - $240
5,100
kWh
$49
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,571
Cost:
$180,963
$44,322 942,817 $12,699 1,825 $766 110 $(-1,216) - $44,322
942,817
kWh
$12,699
1,825
kW-months/year
$766
110
MMBtu
$(-1,216)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes