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IAC Assessment: IC0195
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IAC Assessment: IC0195
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IAC Center University of Illinois, Chicago
Assessment Year 2017
Principal Product Automotive Acoustical Control Products
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 347
Plant Area (Sq.Ft.) 335,000
Annual Production 6,500,000 Units
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $821,662 15,539,760 kWh $0.05
Electricity Demand $59,256 2,469 kW-months/year $24.00
Electricity Fees $0 - $ -
Natural Gas $235,935 69,903 MMBtu $3.38
TOTAL ENERGY COSTS $1,116,853
RECOMMENDED SAVINGS* $943,894 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $196,199
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$7,465
Cost:
$3,408
- - - - $7,465 2,220 - - -
-
kWh
-
-
kW-months/year
$7,465
2,220
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,938
Cost:
$3,125
- - - - $5,938 1,766 - - -
-
kWh
-
-
kW-months/year
$5,938
1,766
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$881
Cost:
$60
- - - - $881 262 - - -
-
kWh
-
-
kW-months/year
$881
262
MMBtu
-
-
$
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$457
Cost:
-
- - - - $457 126 - - -
-
kWh
-
-
kW-months/year
$457
126
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$49
Cost:
$6
- - - - $49 15 - - -
-
kWh
-
-
kW-months/year
$49
15
MMBtu
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$183,000
Cost:
$30,000
- - - - - - $183,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$183,000
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$32,126
Cost:
$16,175
$16,254 275,487 $15,872 661 - - - - $16,254
275,487
kWh
$15,872
661
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,210
Cost:
$2,555
$2,030 34,440 $1,180 49 - - - - $2,030
34,440
kWh
$1,180
49
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,417
Cost:
$5,650
$5,076 86,028 $3,341 139 - - - - $5,076
86,028
kWh
$3,341
139
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,782
Cost:
$11,163
$4,768 80,810 $14 1 - - - - $4,768
80,810
kWh
$14
1
kW-months/year
-
-
MMBtu
-
-
$
11: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$697,569
Cost:
$2,619,820
$697,569 13,478,970 - - - - - - $697,569
13,478,970
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$943,894
Cost:
$2,691,962
$725,697 13,955,735 $20,407 850 $14,790 4,389 $183,000 - $725,697
13,955,735
kWh
$20,407
850
kW-months/year
$14,790
4,389
MMBtu
$183,000
-
$
TOTAL IMPLEMENTED Savings:
$196,199
Cost:
$46,813
$9,844 166,838 $3,355 140 - - $183,000 - $9,844
166,838
kWh
$3,355
140
kW-months/year
-
-
MMBtu
$183,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost