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IAC Assessment: IC0196
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IAC Assessment: IC0196
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IAC Center University of Illinois, Chicago
Assessment Year 2017
Principal Product Injection Molding and Plumbing Parts
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 70,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 5,406
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,060 3,130,578 kWh $0.08
Electricity Demand $99,572 7,828 kW-months/year $12.72
Electricity Fees $338,632 - $ -
Natural Gas $16,679 2,574 MMBtu $6.48
TOTAL ENERGY COSTS $693,943
RECOMMENDED SAVINGS* $44,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,185
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,797
Cost:
$22,558
$10,929 156,131 $4,868 383 - - $10,929
156,131
kWh
$4,868
383
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,243
Cost:
$13,967
$8,012 114,456 $3,231 254 - - $8,012
114,456
kWh
$3,231
254
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,963
Cost:
$1,299
$1,310 18,725 $653 51 - - $1,310
18,725
kWh
$653
51
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$182
Cost:
$273
$147 2,102 $35 3 - - $147
2,102
kWh
$35
3
kW-months/year
-
-
MMBtu
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,350
Cost:
$2,000
$5,909 85,223 $3,441 271 - - $5,909
85,223
kWh
$3,441
271
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,838
Cost:
$1,500
$1,272 18,170 $566 45 - - $1,272
18,170
kWh
$566
45
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$323
Cost:
$100
$223 3,182 $100 8 - - $223
3,182
kWh
$100
8
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,319
Cost:
$875
$940 13,421 $379 30 - - $940
13,421
kWh
$379
30
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,355
Cost:
$500
$49 706 $18 1 $2,288 352 $49
706
kWh
$18
1
kW-months/year
$2,288
352
MMBtu
TOTAL RECOMMENDED Savings:
$44,370
Cost:
$43,072
$28,791 412,116 $13,291 1,045 $2,288 352 $28,791
412,116
kWh
$13,291
1,045
kW-months/year
$2,288
352
MMBtu
TOTAL IMPLEMENTED Savings:
$29,185
Cost:
$38,097
$20,398 291,414 $8,787 691 - - $20,398
291,414
kWh
$8,787
691
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas