IAC logo
IAC Assessment: IC0320
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0320
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2025
Principal Product Precision, Turned Metal Parts
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 150,000
Annual Production 48,000,000 Units
Production Hrs. Annual 6,656
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $298,146 3,618,022 kWh $0.08
Electricity Demand $94,850 9,177 kW-months/year $10.34
Electricity Fees $45,110 - $ -
Natural Gas $36,570 3,456 MMBtu $10.58
TOTAL ENERGY COSTS $474,677
RECOMMENDED SAVINGS* $248,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$101,385
Cost:
$489,315
$58,054 707,971 $43,331 4,191 - - - - $58,054
707,971
kWh
$43,331
4,191
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$349
Cost:
$768
- - - - $349 33 - - -
-
kWh
-
-
kW-months/year
$349
33
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$373
Cost:
-
$366 4,460 $7 1 - - - - $366
4,460
kWh
$7
1
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$709
Cost:
$288
$583 7,109 $126 12 - - - - $583
7,109
kWh
$126
12
kW-months/year
-
-
MMBtu
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$20,912
Cost:
$135,826
$17,038 207,784 $3,874 375 - - - - $17,038
207,784
kWh
$3,874
375
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,180
Cost:
$603
$2,269 27,676 $911 88 - - - - $2,269
27,676
kWh
$911
88
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,890
Cost:
$4,339
$9,535 116,279 $355 34 - - - - $9,535
116,279
kWh
$355
34
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,028
Cost:
$18,900
- - - - $9,028 853 - - -
-
kWh
-
-
kW-months/year
$9,028
853
MMBtu
-
-
$
09: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$14,144
Cost:
$4,260
$1,747 21,299 $397 38 - - $12,000 - $1,747
21,299
kWh
$397
38
kW-months/year
-
-
MMBtu
$12,000
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,014
Cost:
-
$14,677 179,025 $3,337 323 - - - - $14,677
179,025
kWh
$3,337
323
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$13,402
Cost:
$89,603
$7,402 90,272 $6,000 580 - - - - $7,402
90,272
kWh
$6,000
580
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,662
Cost:
$5,368
$8,813 107,478 $1,849 179 - - - - $8,813
107,478
kWh
$1,849
179
kW-months/year
-
-
MMBtu
-
-
$
13: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,293
Cost:
-
- - $2,293 222 - - - - -
-
kWh
$2,293
222
kW-months/year
-
-
MMBtu
-
-
$
14: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$1,451
Cost:
$2,683
$671 8,188 - - $779 74 - - $671
8,188
kWh
-
-
kW-months/year
$779
74
MMBtu
-
-
$
15: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$42,252
Cost:
$8,172
- - - - $42,252 3,994 - - -
-
kWh
-
-
kW-months/year
$42,252
3,994
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$248,043
Cost:
$760,125
$121,154 1,477,541 $62,480 6,043 $52,409 4,954 $12,000 - $121,154
1,477,541
kWh
$62,480
6,043
kW-months/year
$52,409
4,954
MMBtu
$12,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost