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IAC Assessment: IP0001
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IAC Assessment: IP0001
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IAC Center Indiana University-Purdue University
Assessment Year 2012
Principal Product Rubber bellows and boots
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 66,197
Annual Production 49,192,000 Pieces
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,928 7,603,893 kWh $0.03
Electricity Demand $42,463 2,172 kW-months/year $19.55
Natural Gas $70,920 8,964 MMBtu $7.91
TOTAL ENERGY COSTS $369,779
RECOMMENDED SAVINGS* $120,162 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,482
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$75,906
Cost:
-
- - $75,906 3,888 - - -
-
kWh
$75,906
3,888
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,247
Cost:
-
$1,517 46,000 $1,730 88 - - $1,517
46,000
kWh
$1,730
88
kW-months/year
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$93
Cost:
-
$93 2,795 - - - - $93
2,795
kWh
-
-
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,200
Cost:
$8,348
$10,110 304,613 $8,340 427 $750 - $10,110
304,613
kWh
$8,340
427
kW-months/year
$750
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,454
Cost:
$1,300
$680 20,606 $774 40 - - $680
20,606
kWh
$774
40
kW-months/year
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$16,942
Cost:
$80,000
$9,200 277,200 $7,742 396 - - $9,200
277,200
kWh
$7,742
396
kW-months/year
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,320
Cost:
$17,272
$3,320 100,057 - - - - $3,320
100,057
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$120,162
Cost:
$106,920
$24,920 751,271 $94,492 4,839 $750 - $24,920
751,271
kWh
$94,492
4,839
kW-months/year
$750
-
$
TOTAL IMPLEMENTED Savings:
$39,482
Cost:
$88,348
$20,920 630,608 $17,812 911 $750 - $20,920
630,608
kWh
$17,812
911
kW-months/year
$750
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost