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IAC Assessment: IP0016
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IAC Assessment: IP0016
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Motorcycle Exhaust Pipes
NAICS 336991 - Motorcycle, Bicycle, and Parts Manufacturing
SIC 3751 - Motorcycles, Bicycles, And Parts
Sales $5,000,000-$10,000,000
# of Employees 107
Plant Area (Sq.Ft.) 66,000
Annual Production 20,200 Pieces
Production Hrs. Annual 1,960
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,629 814,500 kWh $0.06
Electricity Demand $40,474 3,901 kW-months/year $10.38
Electricity Fees $11,521 - $ -
Natural Gas $6,954 892 MMBtu $7.80
TOTAL ENERGY COSTS $109,578
RECOMMENDED SAVINGS* $34,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,083
Cost:
-
- - - - $2,083 267 - - -
-
kWh
-
-
kW-months/year
$2,083
267
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$421
Cost:
-
$421 6,546 - - - - - - $421
6,546
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$197
Cost:
-
$98 1,529 $99 9 - - - - $98
1,529
kWh
$99
9
kW-months/year
-
-
MMBtu
-
-
$
04: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$7,284
Cost:
$1,400
- - - - - - $7,284 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,284
-
$
05: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$3,008
Cost:
$797
$1,828 28,436 $1,180 112 - - - - $1,828
28,436
kWh
$1,180
112
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,081
Cost:
$21,876
$9,135 142,071 $9,946 941 - - - - $9,135
142,071
kWh
$9,946
941
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$708
Cost:
$1,622
$353 5,488 $355 34 - - - - $353
5,488
kWh
$355
34
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,271
Cost:
$1,400
$1,271 19,766 - - - - - - $1,271
19,766
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$301
Cost:
$490
$301 4,677 - - - - - - $301
4,677
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$34,354
Cost:
$27,585
$13,407 208,513 $11,580 1,096 $2,083 267 $7,284 - $13,407
208,513
kWh
$11,580
1,096
kW-months/year
$2,083
267
MMBtu
$7,284
-
$
TOTAL IMPLEMENTED Savings:
$10,638
Cost:
$2,800
$1,271 19,766 - - $2,083 267 $7,284 - $1,271
19,766
kWh
-
-
kW-months/year
$2,083
267
MMBtu
$7,284
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material