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IAC Assessment: IP0023
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IAC Assessment: IP0023
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IAC Center Indiana University-Purdue University
Assessment Year 2014
Principal Product Sour Punch, Snaps, Super Ropes Brand Confections
NAICS 311340 - Nonchocolate Confectionery Manufacturing
SIC 2064 - Candy & Other Confectionery Products
Sales $10,000,000-$50,000,000
# of Employees 255
Plant Area (Sq.Ft.) 280,000
Annual Production 16,000,000 Pieces
Production Hrs. Annual 5,736
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $300,930 5,168,160 kWh $0.06
Electricity Demand $135,669 11,286 kW-months/year $12.02
Electricity Fees $9,969 - $ -
Natural Gas $122,958 23,002 MMBtu $5.35
TOTAL ENERGY COSTS $569,526
RECOMMENDED SAVINGS* $49,966 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,826
Cost:
-
$21,068 361,368 $758 63 - - $21,068
361,368
kWh
$758
63
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$251
Cost:
-
$251 4,300 - - - - $251
4,300
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,844
Cost:
$59
$2,844 48,785 - - - - $2,844
48,785
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$66
Cost:
$13
$46 792 $20 2 - - $46
792
kWh
$20
2
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$43
Cost:
$30
$43 743 - - - - $43
743
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,202
Cost:
$1,970
$1,538 26,386 $664 55 - - $1,538
26,386
kWh
$664
55
kW-months/year
-
-
MMBtu
07: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$20,119
Cost:
$16,444
$(-6,128) (-105,120) - - $26,247 4,906 $(-6,128)
(-105,120)
kWh
-
-
kW-months/year
$26,247
4,906
MMBtu
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,491
Cost:
$2,716
$1,533 26,300 $958 80 - - $1,533
26,300
kWh
$958
80
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$124
Cost:
$245
$87 1,486 $37 3 - - $87
1,486
kWh
$37
3
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$49,966
Cost:
$21,477
$21,282 365,040 $2,437 202 $26,247 4,906 $21,282
365,040
kWh
$2,437
202
kW-months/year
$26,247
4,906
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas