IAC logo
IAC Assessment: IP0033
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IP0033
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 37,314,865 Units
Production Hrs. Annual 5,952
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,291 2,491,200 kWh $0.06
Electricity Demand $83,409 7,367 kW-months/year $11.32
Electricity Fees $6,739 - $ -
Natural Gas $16,716 1,781 MMBtu $9.38
TOTAL ENERGY COSTS $250,861
RECOMMENDED SAVINGS* $27,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,217
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,557
Cost:
-
$3,557 60,728 - - - - - - $3,557
60,728
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,742
Cost:
$240
$1,742 29,734 - - - - - - $1,742
29,734
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$520
Cost:
$144
$520 8,880 - - - - - - $520
8,880
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2313 USE BATCH FIRING WITH KILN "FURNITURE" SPECIFICALLY DESIGNED Savings:
$4,925
Cost:
$3,000
- - - - $4,925 525 - - -
-
kWh
-
-
kW-months/year
$4,925
525
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,961
Cost:
$1,864
$1,398 23,868 $563 48 - - - - $1,398
23,868
kWh
$563
48
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,018
Cost:
$3,232
$1,433 24,465 $585 49 - - - - $1,433
24,465
kWh
$585
49
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,865
Cost:
$3,720
$1,865 31,831 - - - - - - $1,865
31,831
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,939
Cost:
$10,200
- - - - - - $4,939 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,939
-
$
09: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$6,096
Cost:
$25,603
- - - - $6,096 650 - - -
-
kWh
-
-
kW-months/year
$6,096
650
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$27,623
Cost:
$48,003
$10,515 179,506 $1,148 97 $11,021 1,175 $4,939 - $10,515
179,506
kWh
$1,148
97
kW-months/year
$11,021
1,175
MMBtu
$4,939
-
$
TOTAL IMPLEMENTED Savings:
$14,217
Cost:
$15,536
$8,130 138,795 $1,148 97 - - $4,939 - $8,130
138,795
kWh
$1,148
97
kW-months/year
-
-
MMBtu
$4,939
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost