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IAC Assessment: IP0041
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IAC Assessment: IP0041
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Commercial Printing
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 55,000
Annual Production 1,000 Pounds
Production Hrs. Annual 6,868
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,106 1,786,840 kWh $0.06
Electricity Demand $51,178 4,834 kW-months/year $10.59
Electricity Fees $1,646 - $ -
Natural Gas $11,446 1,322 MMBtu $8.66
TOTAL ENERGY COSTS $169,376
RECOMMENDED SAVINGS* $43,173 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,448
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,690
Cost:
-
$1,285 21,759 $404 38 - - - - $1,285
21,759
kWh
$404
38
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,360
Cost:
-
- - $6,360 600 - - - - -
-
kWh
$6,360
600
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,057
Cost:
$167
$4,057 68,766 - - - - - - $4,057
68,766
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,828
Cost:
$665
$2,474 41,939 $354 33 - - - - $2,474
41,939
kWh
$354
33
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,659
Cost:
$801
$10,659 180,661 - - - - - - $10,659
180,661
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,713
Cost:
$310
- - - - - - $3,713 432 -
-
kWh
-
-
kW-months/year
-
-
$
$3,713
432
MMBtu
07: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,476
Cost:
$340
- - - - - - $1,476 172 -
-
kWh
-
-
kW-months/year
-
-
$
$1,476
172
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,278
Cost:
$5,296
$3,647 61,813 $1,631 154 - - - - $3,647
61,813
kWh
$1,631
154
kW-months/year
-
-
$
-
-
MMBtu
09: 2.253 Infiltration Savings:
$5,896
Cost:
$5,317
$5,896 99,924 - - - - - - $5,896
99,924
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,104
Cost:
$5,400
- - - - $1,104 - - - -
-
kWh
-
-
kW-months/year
$1,104
-
$
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$113
Cost:
$385
$113 1,922 - - - - - - $113
1,922
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$43,173
Cost:
$18,681
$28,132 476,784 $8,749 825 $1,104 - $5,189 603 $28,132
476,784
kWh
$8,749
825
kW-months/year
$1,104
-
$
$5,189
603
MMBtu
TOTAL IMPLEMENTED Savings:
$9,448
Cost:
$5,848
$7,818 132,501 $1,631 154 - - - - $7,818
132,501
kWh
$1,631
154
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas