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IAC Assessment: IP0049
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IAC Assessment: IP0049
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Sign/Awning Manufacturing
NAICS 339950 - Sign Manufacturing
SIC 3993 - Signs And Advertising Specialities
Sales $10,000,000-$50,000,000
# of Employees 149
Plant Area (Sq.Ft.) 116,000
Annual Production 2,200 Pieces
Production Hrs. Annual 5,362
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,173 1,847,486 kWh $0.04
Electricity Demand $101,046 4,334 kW-months/year $23.31
Electricity Fees $17,763 - $ -
Natural Gas $35,413 5,783 MMBtu $6.12
TOTAL ENERGY COSTS $225,395
RECOMMENDED SAVINGS* $41,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,118
Cost:
-
- - - - $4,118 - - - -
-
kWh
-
-
kW-months/year
$4,118
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,197
Cost:
$8
$475 13,861 $722 31 - - - - $475
13,861
kWh
$722
31
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$6,918
Cost:
$400
$5,684 165,804 - - - - $1,234 202 $5,684
165,804
kWh
-
-
kW-months/year
-
-
$
$1,234
202
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,009
Cost:
$70
$895 26,122 $114 5 - - - - $895
26,122
kWh
$114
5
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,359
Cost:
$770
$1,359 39,634 - - - - - - $1,359
39,634
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$5,511
Cost:
$4,400
$1,917 55,927 $3,594 154 - - - - $1,917
55,927
kWh
$3,594
154
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$223
Cost:
$283
$88 2,577 $134 6 - - - - $88
2,577
kWh
$134
6
kW-months/year
-
-
$
-
-
MMBtu
08: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$7,789
Cost:
$10,000
- - - - $7,789 - - - -
-
kWh
-
-
kW-months/year
$7,789
-
$
-
-
MMBtu
09: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$4,057
Cost:
$6,011
$1,608 46,922 $2,448 105 - - - - $1,608
46,922
kWh
$2,448
105
kW-months/year
-
-
$
-
-
MMBtu
10: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$5,682
Cost:
$15,286
$370 10,780 $6,155 264 - - $(-843) (-138) $370
10,780
kWh
$6,155
264
kW-months/year
-
-
$
$(-843)
(-138)
MMBtu
11: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,976
Cost:
$21,474
- - - - - - $3,976 650 -
-
kWh
-
-
kW-months/year
-
-
$
$3,976
650
MMBtu
TOTAL RECOMMENDED Savings:
$41,837
Cost:
$58,702
$12,397 361,628 $13,167 565 $11,907 - $4,367 714 $12,397
361,628
kWh
$13,167
565
kW-months/year
$11,907
-
$
$4,367
714
MMBtu
TOTAL IMPLEMENTED Savings:
$10,300
Cost:
$21,552
$1,371 39,984 $835 36 $4,118 - $3,976 650 $1,371
39,984
kWh
$835
36
kW-months/year
$4,118
-
$
$3,976
650
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas