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IAC Assessment: IP0050
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IAC Assessment: IP0050
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Commercial Printing
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $5,000,000-$10,000,000
# of Employees 36
Plant Area (Sq.Ft.) 81,000
Annual Production 4,651,194 Pounds
Production Hrs. Annual 4,080
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,290 2,644,700 kWh $0.06
Electricity Demand $81,502 7,788 kW-months/year $10.47
Electricity Fees $4,469 - $ -
Natural Gas $24,065 3,119 MMBtu $7.72
TOTAL ENERGY COSTS $261,326
RECOMMENDED SAVINGS* $35,358 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,775
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,927
Cost:
-
- - $6,927 662 - - - - -
-
kWh
$6,927
662
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,405
Cost:
$163
$2,303 40,260 - - - - $1,102 143 $2,303
40,260
kWh
-
-
kW-months/year
-
-
$
$1,102
143
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,187
Cost:
$1,400
$3,187 55,708 - - - - - - $3,187
55,708
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$666
Cost:
$543
$433 7,569 $233 22 - - - - $433
7,569
kWh
$233
22
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$2,184
Cost:
$1,792
- - - - - - $2,184 283 -
-
kWh
-
-
kW-months/year
-
-
$
$2,184
283
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,242
Cost:
$4,203
$1,445 25,253 $797 76 - - - - $1,445
25,253
kWh
$797
76
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,348
Cost:
$5,370
$1,348 23,558 - - - - - - $1,348
23,558
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,314
Cost:
$19,140
- - - - $10,314 - - - -
-
kWh
-
-
kW-months/year
$10,314
-
$
-
-
MMBtu
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,085
Cost:
$21,918
$185 3,235 - - - - $4,900 635 $185
3,235
kWh
-
-
kW-months/year
-
-
$
$4,900
635
MMBtu
TOTAL RECOMMENDED Savings:
$35,358
Cost:
$54,529
$8,901 155,583 $7,957 760 $10,314 - $8,186 1,061 $8,901
155,583
kWh
$7,957
760
kW-months/year
$10,314
-
$
$8,186
1,061
MMBtu
TOTAL IMPLEMENTED Savings:
$17,775
Cost:
$11,679
$8,716 152,348 $7,957 760 - - $1,102 143 $8,716
152,348
kWh
$7,957
760
kW-months/year
-
-
$
$1,102
143
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas