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IAC Assessment: IP0051
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IAC Assessment: IP0051
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IAC Center Indiana University-Purdue University
Assessment Year 2015
Principal Product Bottled and Canned Soft Drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 451
Plant Area (Sq.Ft.) 211,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $382,531 7,373,800 kWh $0.05
Electricity Demand $174,524 15,472 kW-months/year $11.28
Electricity Fees $14,370 - $ -
Natural Gas $280,507 70,163 MMBtu $4.00
TOTAL ENERGY COSTS $1,104,018
RECOMMENDED SAVINGS* $39,572 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,902
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,391
Cost:
$27
$1,017 19,596 - - - - $374 94 - - $1,017
19,596
kWh
-
-
kW-months/year
-
-
$
$374
94
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,824
Cost:
$161
$10,824 208,625 - - - - - - - - $10,824
208,625
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,313
Cost:
$261
$9,313 179,518 - - - - - - - - $9,313
179,518
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 3.5131 RECYCLE WHITE WATER Savings:
$1,246
Cost:
$108
$(-36) (-689) $(-11) (-1) - - - - $1,293 579 $(-36)
(-689)
kWh
$(-11)
(-1)
kW-months/year
-
-
$
-
-
MMBtu
$1,293
579
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,713
Cost:
$534
$1,307 25,200 $406 36 - - - - - - $1,307
25,200
kWh
$406
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,349
Cost:
$2,149
$(-4) (-77) - - - - $2,353 472 - - $(-4)
(-77)
kWh
-
-
kW-months/year
-
-
$
$2,353
472
MMBtu
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$127
Cost:
$255
$127 2,453 - - - - - - - - $127
2,453
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,646
Cost:
$12,637
- - - - $4,646 - - - - - -
-
kWh
-
-
kW-months/year
$4,646
-
$
-
-
MMBtu
-
-
Tgal
09: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$7,963
Cost:
$24,900
$1,519 29,280 $8,122 720 - - $(-1,678) (-421) - - $1,519
29,280
kWh
$8,122
720
kW-months/year
-
-
$
$(-1,678)
(-421)
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$39,572
Cost:
$41,032
$24,067 463,905 $8,517 755 $4,646 - $1,049 145 $1,293 579 $24,067
463,905
kWh
$8,517
755
kW-months/year
$4,646
-
$
$1,049
145
MMBtu
$1,293
579
Tgal
TOTAL IMPLEMENTED Savings:
$22,902
Cost:
$812
$21,246 409,503 $(-11) (-1) - - $374 94 $1,293 579 $21,246
409,503
kWh
$(-11)
(-1)
kW-months/year
-
-
$
$374
94
MMBtu
$1,293
579
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal