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IAC Assessment: IP0062
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IAC Assessment: IP0062
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Ethanol
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 39
Plant Area (Sq.Ft.) 123,479
Annual Production 50,000 Thousand Gallons
Production Hrs. Annual 8,640
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,637,983 33,974,489 kWh $0.05
Electricity Demand $576,895 41,804 kW-months/year $13.80
Electricity Fees $76,289 - $ -
Natural Gas $4,989,912 1,289,308 MMBtu $3.87
TOTAL ENERGY COSTS $7,281,079
RECOMMENDED SAVINGS* $53,436 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,417
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$13,450
Cost:
$7
$2,293 47,712 - - $11,157 2,883 $2,293
47,712
kWh
-
-
kW-months/year
$11,157
2,883
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$967
Cost:
$22
$967 20,140 - - - - $967
20,140
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$605
Cost:
-
$436 9,067 $169 12 - - $436
9,067
kWh
$169
12
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$19,981
Cost:
$2,354
$19,981 415,846 - - - - $19,981
415,846
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,081
Cost:
$4,092
$7,821 162,778 $260 19 - - $7,821
162,778
kWh
$260
19
kW-months/year
-
-
MMBtu
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,743
Cost:
$2,278
$1,243 25,875 $500 36 - - $1,243
25,875
kWh
$500
36
kW-months/year
-
-
MMBtu
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$8,609
Cost:
$12,262
$8,354 166,219 $255 19 - - $8,354
166,219
kWh
$255
19
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$53,436
Cost:
$21,015
$41,095 847,637 $1,184 86 $11,157 2,883 $41,095
847,637
kWh
$1,184
86
kW-months/year
$11,157
2,883
MMBtu
TOTAL IMPLEMENTED Savings:
$14,417
Cost:
$29
$3,260 67,852 - - $11,157 2,883 $3,260
67,852
kWh
-
-
kW-months/year
$11,157
2,883
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas