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IAC Assessment: IP0069
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IAC Assessment: IP0069
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Car Seats
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396 - Automotive And Apparel Trimmings
Sales $100,000,000-$500,000,000
# of Employees 380
Plant Area (Sq.Ft.) 233,500
Annual Production 234,067 Units
Production Hrs. Annual 5,880
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $301,979 4,588,510 kWh $0.07
Electricity Demand $110,445 9,922 kW-months/year $11.13
Electricity Fees $9,903 - $ -
Natural Gas $42,549 5,123 MMBtu $8.31
TOTAL ENERGY COSTS $464,876
RECOMMENDED SAVINGS* $92,563 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,459
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$490
Cost:
-
$398 6,045 $92 8 - - $398
6,045
kWh
$92
8
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,282
Cost:
$21
$1,694 25,734 $588 53 - - $1,694
25,734
kWh
$588
53
kW-months/year
-
-
MMBtu
03: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$5,637
Cost:
$3
$4,190 63,665 $1,447 130 - - $4,190
63,665
kWh
$1,447
130
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,327
Cost:
$377
$9,327 141,731 - - - - $9,327
141,731
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$50
Cost:
$5
- - $50 5 - - -
-
kWh
$50
5
kW-months/year
-
-
MMBtu
06: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$2,989
Cost:
$215
- - - - $2,989 360 -
-
kWh
-
-
kW-months/year
$2,989
360
MMBtu
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$27,384
Cost:
$7,218
$27,384 416,100 - - - - $27,384
416,100
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$22,750
Cost:
$12,163
$22,750 345,693 - - - - $22,750
345,693
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,712
Cost:
$1,271
- - - - $1,712 206 -
-
kWh
-
-
kW-months/year
$1,712
206
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,756
Cost:
$4,316
$2,576 39,145 $1,180 106 - - $2,576
39,145
kWh
$1,180
106
kW-months/year
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$231
Cost:
$351
$231 3,504 - - - - $231
3,504
kWh
-
-
kW-months/year
-
-
MMBtu
12: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$15,955
Cost:
$38,395
- - - - $15,955 1,920 -
-
kWh
-
-
kW-months/year
$15,955
1,920
MMBtu
TOTAL RECOMMENDED Savings:
$92,563
Cost:
$64,335
$68,550 1,041,617 $3,357 302 $20,656 2,486 $68,550
1,041,617
kWh
$3,357
302
kW-months/year
$20,656
2,486
MMBtu
TOTAL IMPLEMENTED Savings:
$46,459
Cost:
$12,498
$41,610 632,259 $1,860 167 $2,989 360 $41,610
632,259
kWh
$1,860
167
kW-months/year
$2,989
360
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas