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IAC Assessment: IP0074
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IAC Assessment: IP0074
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Magnet Wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 329,613
Annual Production 81,444,377 Pounds
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,023,666 33,448,458 kWh $0.03
Electricity Demand $1,087,684 55,412 kW-months/year $19.63
Electricity Fees $10,559 - $ -
Natural Gas $664,960 156,804 MMBtu $4.24
TOTAL ENERGY COSTS $2,853,162
RECOMMENDED SAVINGS* $239,428 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,448
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$6,256
Cost:
-
$3,329 108,799 $2,927 149 - - - - $3,329
108,799
kWh
$2,927
149
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,888
Cost:
$292
$6,258 204,519 $5,630 287 - - - - $6,258
204,519
kWh
$5,630
287
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$833
Cost:
$4
$438 14,309 $395 20 - - - - $438
14,309
kWh
$395
20
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$13,398
Cost:
$951
$12,113 395,857 - - - - $1,285 303 $12,113
395,857
kWh
-
-
kW-months/year
-
-
$
$1,285
303
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,366
Cost:
$308
- - - - - - $2,366 558 -
-
kWh
-
-
kW-months/year
-
-
$
$2,366
558
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$473
Cost:
$101
$473 15,461 - - - - - - $473
15,461
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$20,689
Cost:
$4,600
$10,894 356,000 $9,795 499 - - - - $10,894
356,000
kWh
$9,795
499
kW-months/year
-
-
$
-
-
MMBtu
08: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$6,707
Cost:
$5,000
- - - - $6,707 - - - -
-
kWh
-
-
kW-months/year
$6,707
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,616
Cost:
$56,725
$15,600 509,796 $14,016 714 - - - - $15,600
509,796
kWh
$14,016
714
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$147,202
Cost:
$313,184
$77,542 2,534,052 $69,660 3,548 - - - - $77,542
2,534,052
kWh
$69,660
3,548
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$239,428
Cost:
$381,165
$126,647 4,138,793 $102,423 5,217 $6,707 - $3,651 861 $126,647
4,138,793
kWh
$102,423
5,217
kW-months/year
$6,707
-
$
$3,651
861
MMBtu
TOTAL IMPLEMENTED Savings:
$64,448
Cost:
$63,377
$34,444 1,125,633 $19,646 1,001 $6,707 - $3,651 861 $34,444
1,125,633
kWh
$19,646
1,001
kW-months/year
$6,707
-
$
$3,651
861
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas