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IAC Assessment: IP0090
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IAC Assessment: IP0090
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product PVC Compounding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 61,000
Annual Production 150,000,000 Units
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,224,435 17,560,268 kWh $0.07
Electricity Demand $173,282 42,161 kW-months/year $4.11
Electricity Fees $2,555 - $ -
Natural Gas $17,476 8,274 MMBtu $2.11
TOTAL ENERGY COSTS $1,417,748
RECOMMENDED SAVINGS* $3,333,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,671
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,309
Cost:
-
$1,171 16,800 $138 34 - - - - $1,171
16,800
kWh
$138
34
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$3,956
Cost:
$110
$3,956 56,767 - - - - - - $3,956
56,767
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$12,129
Cost:
$1,104
$12,129 174,015 - - - - - - $12,129
174,015
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$7,344
Cost:
$1,170
$7,344 105,370 - - - - - - $7,344
105,370
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,525
Cost:
$2,345
$11,204 160,740 $1,321 322 - - - - $11,204
160,740
kWh
$1,321
322
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,535
Cost:
$1,350
$4,006 57,477 - - $529 251 - - $4,006
57,477
kWh
-
-
kW-months/year
$529
251
MMBtu
-
-
$
07: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$3,206,016
Cost:
$2,150,000
$838,491 12,030,000 $98,887 24,060 $16,928 8,023 $2,251,710 - $838,491
12,030,000
kWh
$98,887
24,060
kW-months/year
$16,928
8,023
MMBtu
$2,251,710
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,178
Cost:
$2,494
$2,178 31,248 - - - - - - $2,178
31,248
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,026
Cost:
$8,813
$3,601 51,660 $425 103 - - - - $3,601
51,660
kWh
$425
103
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,683
Cost:
$7,908
$5,683 81,540 - - - - - - $5,683
81,540
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$113
Cost:
$220
$101 1,440 $12 3 - - - - $101
1,440
kWh
$12
3
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$146
Cost:
$465
$146 2,100 - - - - - - $146
2,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$73,410
Cost:
$256,380
$65,691 942,475 $7,719 1,878 - - - - $65,691
942,475
kWh
$7,719
1,878
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$3,333,370
Cost:
$2,432,359
$955,701 13,711,632 $108,502 26,399 $17,457 8,274 $2,251,710 - $955,701
13,711,632
kWh
$108,502
26,399
kW-months/year
$17,457
8,274
MMBtu
$2,251,710
-
$
TOTAL IMPLEMENTED Savings:
$121,671
Cost:
$274,451
$111,527 1,600,092 $9,615 2,339 $529 251 - - $111,527
1,600,092
kWh
$9,615
2,339
kW-months/year
$529
251
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production