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IAC Assessment: IP0093
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IAC Assessment: IP0093
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IAC Center Indiana University-Purdue University
Assessment Year 2017
Principal Product Metal Formed Components
NAICS 332111 - Iron and Steel Forging
SIC 3542 - Machine Tools, Metal Forming Types
Sales $10,000,000-$50,000,000
# of Employees 129
Plant Area (Sq.Ft.) 81,500
Annual Production 69,615,000 Pounds
Production Hrs. Annual 4,992
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,015,585 13,838,400 kWh $0.07
Electricity Demand $649,062 54,662 kW-months/year $11.87
Electricity Fees $4,308 - $ -
Natural Gas $32,254 5,728 MMBtu $5.63
TOTAL ENERGY COSTS $1,701,209
RECOMMENDED SAVINGS* $113,923 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,216
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,308
Cost:
-
- - - - - - $4,308 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,308
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,245
Cost:
-
$1,837 25,029 $408 34 - - - - $1,837
25,029
kWh
$408
34
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,092
Cost:
-
$1,092 14,877 - - - - - - $1,092
14,877
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$15,443
Cost:
$240
$8,208 111,840 - - $7,235 1,285 - - $8,208
111,840
kWh
-
-
kW-months/year
$7,235
1,285
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$19,611
Cost:
$410
$18,996 258,835 $615 52 - - - - $18,996
258,835
kWh
$615
52
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,853
Cost:
$469
$5,853 77,756 - - - - - - $5,853
77,756
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$26,601
Cost:
$3,039
$22,480 306,309 $4,121 347 - - - - $22,480
306,309
kWh
$4,121
347
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,674
Cost:
$2,715
$10,674 145,439 - - - - - - $10,674
145,439
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,248
Cost:
$5,271
$9,647 131,461 $(-399) (-34) - - - - $9,647
131,461
kWh
$(-399)
(-34)
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$12,141
Cost:
$13,384
$5,961 81,226 $6,180 520 - - - - $5,961
81,226
kWh
$6,180
520
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,813
Cost:
$11,115
$3,486 47,500 $2,327 196 - - - - $3,486
47,500
kWh
$2,327
196
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$894
Cost:
$2,116
$894 12,177 - - - - - - $894
12,177
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$113,923
Cost:
$38,759
$89,128 1,212,449 $13,252 1,116 $7,235 1,285 $4,308 - $89,128
1,212,449
kWh
$13,252
1,116
kW-months/year
$7,235
1,285
MMBtu
$4,308
-
$
TOTAL IMPLEMENTED Savings:
$107,216
Cost:
$25,528
$84,748 1,152,772 $10,925 920 $7,235 1,285 $4,308 - $84,748
1,152,772
kWh
$10,925
920
kW-months/year
$7,235
1,285
MMBtu
$4,308
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost