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IAC Assessment: IP0109
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IAC Assessment: IP0109
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Indiana University-Purdue University
Assessment Year 2018
Principal Product Automotive Lighting Products
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3647 - Vehicular Lighting Equipment
Sales >$500,000,000
# of Employees 1,298
Plant Area (Sq.Ft.) 538,058
Annual Production 12,140,951 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,721,283 45,652,132 kWh $0.06
Electricity Demand $579,946 94,081 kW-months/year $6.16
Electricity Fees $362,506 - $ -
Natural Gas $67,040 33,219 MMBtu $2.02
TOTAL ENERGY COSTS $3,730,775
RECOMMENDED SAVINGS* $108,028 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,173
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$8,423
Cost:
-
$5,352 89,790 - - $3,071 1,528 $5,352
89,790
kWh
-
-
kW-months/year
$3,071
1,528
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,107
Cost:
$59
$1,758 29,484 $349 57 - - $1,758
29,484
kWh
$349
57
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$19,901
Cost:
$2,251
$16,205 271,857 $3,696 600 - - $16,205
271,857
kWh
$3,696
600
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,301
Cost:
$51,647
$24,937 418,335 $5,364 871 - - $24,937
418,335
kWh
$5,364
871
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,506
Cost:
$1,246
$1,506 25,270 - - - - $1,506
25,270
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,342
Cost:
$5,885
$1,120 18,782 $222 36 - - $1,120
18,782
kWh
$222
36
kW-months/year
-
-
MMBtu
07: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$44,448
Cost:
$205,000
$9,004 151,052 - - $35,444 17,634 $9,004
151,052
kWh
-
-
kW-months/year
$35,444
17,634
MMBtu
TOTAL RECOMMENDED Savings:
$108,028
Cost:
$266,088
$59,882 1,004,570 $9,631 1,564 $38,515 19,162 $59,882
1,004,570
kWh
$9,631
1,564
kW-months/year
$38,515
19,162
MMBtu
TOTAL IMPLEMENTED Savings:
$42,173
Cost:
$57,591
$33,167 556,391 $5,935 964 $3,071 1,528 $33,167
556,391
kWh
$5,935
964
kW-months/year
$3,071
1,528
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas