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IAC Assessment: IP0157
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IAC Assessment: IP0157
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Indiana University-Purdue University
Assessment Year 2022
Principal Product Exterior & Fiberglass doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 65,144
Annual Production 592,347 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $224,081 2,747,492 kWh $0.08
Electricity Demand $48,555 7,721 kW-months/year $6.29
Electricity Fees $32,455 - $ -
Natural Gas $146,743 24,901 MMBtu $5.89
TOTAL ENERGY COSTS $459,540
RECOMMENDED SAVINGS* $56,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,715
Cost:
$63
$14,715 180,554 - - - - $14,715
180,554
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,205
Cost:
$219
$1,995 24,473 $211 34 - - $1,995
24,473
kWh
$211
34
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,303
Cost:
$702
$2,083 25,553 $220 35 - - $2,083
25,553
kWh
$220
35
kW-months/year
-
-
MMBtu
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$666
Cost:
$262
$610 7,488 - - $56 9 $610
7,488
kWh
-
-
kW-months/year
$56
9
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,064
Cost:
$845
$2,064 25,328 - - - - $2,064
25,328
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,143
Cost:
$2,198
$4,143 50,952 - - - - $4,143
50,952
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,072
Cost:
$6,299
$10,011 122,834 $1,061 169 - - $10,011
122,834
kWh
$1,061
169
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,868
Cost:
$7,911
$6,211 76,212 $657 104 - - $6,211
76,212
kWh
$657
104
kW-months/year
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,808
Cost:
$16,500
- - - - $12,808 2,175 -
-
kWh
-
-
kW-months/year
$12,808
2,175
MMBtu
TOTAL RECOMMENDED Savings:
$56,845
Cost:
$34,999
$41,832 513,394 $2,149 342 $12,864 2,184 $41,832
513,394
kWh
$2,149
342
kW-months/year
$12,864
2,184
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas