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IAC Assessment: IP0184
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IAC Assessment: IP0184
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IAC Center Indiana University-Purdue University
Assessment Year 2023
Principal Product Magnet Wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 329,613
Annual Production 138,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,012,451 31,897,952 kWh $0.06
Electricity Demand $837,931 51,660 kW-months/year $16.22
Electricity Fees $7,896 - $ -
Natural Gas $901,965 180,347 MMBtu $5.00
TOTAL ENERGY COSTS $3,760,243
RECOMMENDED SAVINGS* $141,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $141,947
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$14,493
Cost:
-
- - $14,493 894 - - -
-
kWh
$14,493
894
kW-months/year
-
-
MMBtu
02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$83,429
Cost:
$20,365
- - - - $83,429 16,685 -
-
kWh
-
-
kW-months/year
$83,429
16,685
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,667
Cost:
$2,615
$7,093 112,584 $1,574 97 - - $7,093
112,584
kWh
$1,574
97
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$31,216
Cost:
$17,960
$31,216 496,214 - - - - $31,216
496,214
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,142
Cost:
$12,019
$3,062 48,604 $1,080 67 - - $3,062
48,604
kWh
$1,080
67
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$141,947
Cost:
$52,959
$41,371 657,402 $17,147 1,057 $83,429 16,685 $41,371
657,402
kWh
$17,147
1,057
kW-months/year
$83,429
16,685
MMBtu
TOTAL IMPLEMENTED Savings:
$141,947
Cost:
$52,959
$41,371 657,402 $17,147 1,057 $83,429 16,685 $41,371
657,402
kWh
$17,147
1,057
kW-months/year
$83,429
16,685
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas