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IAC Assessment: IP0188
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IAC Assessment: IP0188
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IAC Center Indiana University-Purdue University
Assessment Year 2024
Principal Product Magnet Wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $100,000,000-$500,000,000
# of Employees 120
Plant Area (Sq.Ft.) 400,000
Annual Production 21,606,000 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $978,991 15,492,000 kWh $0.06
Electricity Demand $297,770 56,940 kW-months/year $5.23
Electricity Fees $2,784 - $ -
Natural Gas $745,346 171,876 MMBtu $4.34
TOTAL ENERGY COSTS $2,169,443
RECOMMENDED SAVINGS* $280,179 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$191,070
Cost:
$2,400
- - - - - - $71,250 16,083 $119,820 16,083 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$71,250
16,083
Tgal
$119,820
16,083
Tgal
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$27,927
Cost:
$2,500
- - $27,927 5,340 - - - - - - -
-
kWh
$27,927
5,340
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$20,000
Cost:
$650
- - - - $20,000 4,740 - - - - -
-
kWh
-
-
kW-months/year
$20,000
4,740
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,293
Cost:
$2,560
$11,038 175,200 $1,255 240 - - - - - - $11,038
175,200
kWh
$1,255
240
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,737
Cost:
$750
$8,744 138,793 $993 190 - - - - - - $8,744
138,793
kWh
$993
190
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$8,621
Cost:
$438
$290 4,610 - - $8,331 1,951 - - - - $290
4,610
kWh
-
-
kW-months/year
$8,331
1,951
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,671
Cost:
$49
$4,194 66,576 $477 91 - - - - - - $4,194
66,576
kWh
$477
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,200
Cost:
$5,429
- - - - $4,200 984 - - - - -
-
kWh
-
-
kW-months/year
$4,200
984
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$1,660
Cost:
$947
$1,490 23,652 $170 32 - - - - - - $1,490
23,652
kWh
$170
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$280,179
Cost:
$15,723
$25,756 408,831 $30,822 5,894 $32,531 7,675 $71,250 16,083 $119,820 16,083 $25,756
408,831
kWh
$30,822
5,894
kW-months/year
$32,531
7,675
MMBtu
$71,250
16,083
Tgal
$119,820
16,083
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal