Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Indiana University-Purdue University |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Aluminum Casting |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 175 |
| Plant Area (Sq.Ft.) | 94,950 |
| Annual Production | 30,000,000 Pounds |
| Production Hrs. Annual | 6,480 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $693,215 | 7,617,750 | kWh | $0.09 |
| Electricity Demand | $116,840 | 18,228 | kW-months/year | $6.41 |
| Electricity Fees | $(-3,177) | - | $ | - |
| Natural Gas | $167,393 | 41,560 | MMBtu | $4.03 |
| TOTAL ENERGY COSTS | $978,630 | |||
| RECOMMENDED SAVINGS* | $219,544 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $695 Cost: $21 |
$695 | 7,640 | - | - | - | - |
$695 7,640 kWh |
- - kW-months/year |
- - MMBtu |
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| 02: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES |
Savings: $1,291 Cost: - |
$1,291 | 14,191 | - | - | - | - |
$1,291 14,191 kWh |
- - kW-months/year |
- - MMBtu |
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| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $28,335 Cost: - |
$25,065 | 275,437 | $3,270 | 510 | - | - |
$25,065 275,437 kWh |
$3,270 510 kW-months/year |
- - MMBtu |
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| 04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA |
Savings: $2,000 Cost: - |
$2,000 | 21,983 | - | - | - | - |
$2,000 21,983 kWh |
- - kW-months/year |
- - MMBtu |
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| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $18,233 Cost: $827 |
$18,233 | 200,362 | - | - | - | - |
$18,233 200,362 kWh |
- - kW-months/year |
- - MMBtu |
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| 06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $7,924 Cost: $1,309 |
$(-49) | (-539) | $(-6) | (-1) | $7,979 | 1,980 |
$(-49) (-539) kWh |
$(-6) (-1) kW-months/year |
$7,979 1,980 MMBtu |
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| 07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $21,856 Cost: $5,952 |
$21,856 | 240,179 | - | - | - | - |
$21,856 240,179 kWh |
- - kW-months/year |
- - MMBtu |
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| 08: 2.5112 USE CONTINUOUS EQUIPMENT WHICH RETAINS PROCESS HEATING CONVEYORS WITHIN THE HEATED CHAMBER |
Savings: $99,783 Cost: $28,120 |
$88,219 | 969,435 | $11,564 | 1,804 | - | - |
$88,219 969,435 kWh |
$11,564 1,804 kW-months/year |
- - MMBtu |
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| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $36,012 Cost: $11,226 |
$36,012 | 395,736 | - | - | - | - |
$36,012 395,736 kWh |
- - kW-months/year |
- - MMBtu |
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| 10: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION |
Savings: $752 Cost: $700 |
$752 | 8,266 | - | - | - | - |
$752 8,266 kWh |
- - kW-months/year |
- - MMBtu |
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| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,920 Cost: $1,969 |
$1,696 | 18,635 | $224 | 35 | - | - |
$1,696 18,635 kWh |
$224 35 kW-months/year |
- - MMBtu |
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| 12: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $743 Cost: $2,940 |
$743 | 8,167 | - | - | - | - |
$743 8,167 kWh |
- - kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $219,544 Cost: $53,064 |
$196,513 | 2,159,492 | $15,052 | 2,348 | $7,979 | 1,980 | $196,513 2,159,492 kWh |
$15,052 2,348 kW-months/year |
$7,979 1,980 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||