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IAC Assessment: IP0205
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IAC Assessment: IP0205
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IAC Center Indiana University-Purdue University
Assessment Year 2024
Principal Product Steel Casting
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $50,000,000-$100,000,000
# of Employees 445
Plant Area (Sq.Ft.) 682,381
Annual Production 10,000 Tons
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,531,218 34,864,713 kWh $0.07
Electricity Demand $518,742 124,512 kW-months/year $4.17
Electricity Fees $(-133,074) - $ -
Natural Gas $894,040 236,520 MMBtu $3.78
TOTAL ENERGY COSTS $3,810,926
RECOMMENDED SAVINGS* $185,352 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$35,159
Cost:
-
$28,620 392,049 $6,539 1,568 - - $28,620
392,049
kWh
$6,539
1,568
kW-months/year
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$21,763
Cost:
-
$21,763 298,125 - - - - $21,763
298,125
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,693
Cost:
$523
$14,983 205,250 $1,710 410 - - $14,983
205,250
kWh
$1,710
410
kW-months/year
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$27,000
Cost:
$2,636
$21,979 301,080 $5,021 1,204 - - $21,979
301,080
kWh
$5,021
1,204
kW-months/year
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,100
Cost:
$872
$1,100 15,060 - - - - $1,100
15,060
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$46,331
Cost:
$50,406
- - - - $46,331 12,257 -
-
kWh
-
-
kW-months/year
$46,331
12,257
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,645
Cost:
$7,496
$5,065 69,379 $580 139 - - $5,065
69,379
kWh
$580
139
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$30,273
Cost:
$56,876
$27,371 374,940 $2,902 696 - - $27,371
374,940
kWh
$2,902
696
kW-months/year
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,388
Cost:
$3,150
$1,388 19,008 - - - - $1,388
19,008
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$185,352
Cost:
$121,959
$122,269 1,674,891 $16,752 4,017 $46,331 12,257 $122,269
1,674,891
kWh
$16,752
4,017
kW-months/year
$46,331
12,257
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas