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IAC Assessment: KG0076
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IAC Assessment: KG0076
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IAC Center Texas A&M, Kingsville
Assessment Year 1997
Principal Product Commercial flow manifold
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 80,000
Annual Production 250,000 Pieces
Production Hrs. Annual 7,488
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $256,053 5,422,040 kWh $0.05
Electricity Demand $125,089 9,252 kW-months/year $13.52
Natural Gas $2,973 522 MMBtu $5.70
TOTAL ENERGY COSTS $442,410
RECOMMENDED SAVINGS* $1,601,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,073
Cost:
$16,470
$8,759 225,088 $3,314 245 - - - - - - $8,759
225,088
kWh
$3,314
245
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,973
Cost:
$2,100
$1,608 66,530 $7,301 540 $(-1,936) (-340) - - - - $1,608
66,530
kWh
$7,301
540
kW-months/year
$(-1,936)
(-340)
MMBtu
-
-
lb
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$18,271
Cost:
$4,600
$18,271 754,982 - - - - - - - - $18,271
754,982
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,757
Cost:
$593
$2,757 56,858 - - - - - - - - $2,757
56,858
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$562
Cost:
$450
$562 23,154 - - - - - - - - $562
23,154
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,248
Cost:
-
- - - - - - $1,248 15,600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,248
15,600
lb
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,333
Cost:
-
- - - - - - $2,333 24,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,333
24,000
lb
-
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$1,557,504
Cost:
$4,414
- - - - - - - - $1,557,504 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,557,504
-
$
TOTAL RECOMMENDED Savings:
$1,601,721
Cost:
$28,627
$31,957 1,126,612 $10,615 785 $(-1,936) (-340) $3,581 39,600 $1,557,504 - $31,957
1,126,612
kWh
$10,615
785
kW-months/year
$(-1,936)
(-340)
MMBtu
$3,581
39,600
lb
$1,557,504
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product