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IAC Assessment: KS2316
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IAC Assessment: KS2316
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IAC Center Kennesaw State
Assessment Year 2023
Principal Product Polymers and Powder Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 49
Plant Area (Sq.Ft.) 160,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $934,767 10,800,684 kWh $0.09
Natural Gas $685,391 197,320 MMBtu $3.47
TOTAL ENERGY COSTS $1,644,828
RECOMMENDED SAVINGS* $291,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,453
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$11,534
Cost:
$2,766
- - $11,534 3,324 - - -
-
kWh
$11,534
3,324
MMBtu
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,197
Cost:
$1,784
- - $1,197 345 - - -
-
kWh
$1,197
345
MMBtu
-
-
$
03: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,228
Cost:
$2,463
- - $1,228 354 - - -
-
kWh
$1,228
354
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,417
Cost:
-
- - $4,167 1,201 $(-750) - -
-
kWh
$4,167
1,201
MMBtu
$(-750)
-
$
05: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$125,127
Cost:
$627,000
$146,160 1,680,000 $(-14,633) (-4,217) $(-6,400) - $146,160
1,680,000
kWh
$(-14,633)
(-4,217)
MMBtu
$(-6,400)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,198
Cost:
$29,442
$6,051 69,552 - - $3,147 - $6,051
69,552
kWh
-
-
MMBtu
$3,147
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,751
Cost:
$6,350
$6,468 74,340 - - $1,283 - $6,468
74,340
kWh
-
-
MMBtu
$1,283
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,336
Cost:
$29,920
$12,336 141,788 - - - - $12,336
141,788
kWh
-
-
MMBtu
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$49,691
Cost:
$246,356
$49,691 571,158 - - - - $49,691
571,158
kWh
-
-
MMBtu
-
-
$
10: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$17,892
Cost:
$156,412
$17,892 205,651 - - - - $17,892
205,651
kWh
-
-
MMBtu
-
-
$
11: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$52,146
Cost:
$422,182
$52,146 599,374 - - - - $52,146
599,374
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$291,517
Cost:
$1,524,675
$290,744 3,341,863 $3,493 1,007 $(-2,720) - $290,744
3,341,863
kWh
$3,493
1,007
MMBtu
$(-2,720)
-
$
TOTAL IMPLEMENTED Savings:
$91,453
Cost:
$435,454
$79,919 918,597 $11,534 3,324 - - $79,919
918,597
kWh
$11,534
3,324
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes