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IAC Assessment: KU0053
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IAC Assessment: KU0053
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IAC Center Univ. of Kansas
Assessment Year 1982
Principal Product GRINDING MACHINES
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 0
Annual Production 4,500,150 Pieces
Production Hrs. Annual 8,544
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,821 4,254,396 kWh $0.04
Natural Gas $15,261 5,866 MMBtu $2.60
TOTAL ENERGY COSTS $193,082
RECOMMENDED SAVINGS* $51,411 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,781
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,126
Cost:
$9,767
$12,126 290,152 - - $12,126
290,152
kWh
-
-
MMBtu
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$24,341
Cost:
$10,000
$17,591 420,868 $6,750 2,596 $17,591
420,868
kWh
$6,750
2,596
MMBtu
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,175
Cost:
$360
$257 6,155 $1,918 737 $257
6,155
kWh
$1,918
737
MMBtu
04: 2.2532 USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD Savings:
$1,069
Cost:
$250
- - $1,069 411 -
-
kWh
$1,069
411
MMBtu
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$9,630
Cost:
$5,700
$9,630 - - - $9,630
-
kWh
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$674
Cost:
$90
$674 16,120 - - $674
16,120
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$256
Cost:
$80
$256 6,155 - - $256
6,155
kWh
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,140
Cost:
$1,320
- - $1,140 438 -
-
kWh
$1,140
438
MMBtu
TOTAL RECOMMENDED Savings:
$51,411
Cost:
$27,567
$40,534 739,450 $10,877 4,182 $40,534
739,450
kWh
$10,877
4,182
MMBtu
TOTAL IMPLEMENTED Savings:
$41,781
Cost:
$21,867
$30,904 739,450 $10,877 4,182 $30,904
739,450
kWh
$10,877
4,182
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas