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IAC Assessment: KU0124
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IAC Assessment: KU0124
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product BAKERY INGREDIENTS
NAICS n/a
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 0
Annual Production 48,000,000 Pounds
Production Hrs. Annual 2,125
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,227 2,497,948 kWh $0.07
Natural Gas $48,198 9,339 MMBtu $5.16
Other Energy $33,000 4,917 MMBtu $6.71
TOTAL ENERGY COSTS $245,425
RECOMMENDED SAVINGS* $20,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,184
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,060
Cost:
$1,800
$3,060 46,600 - - - - - - $3,060
46,600
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,287
Cost:
$2,200
- - $1,687 327 - - $(-400) - -
-
kWh
$1,687
327
MMBtu
-
-
MMBtu
$(-400)
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$698
Cost:
$500
- - $698 135 - - - - -
-
kWh
$698
135
MMBtu
-
-
MMBtu
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,492
Cost:
$3,200
- - $2,492 483 - - - - -
-
kWh
$2,492
483
MMBtu
-
-
MMBtu
-
-
$
05: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$392
Cost:
$600
- - $392 76 - - - - -
-
kWh
$392
76
MMBtu
-
-
MMBtu
-
-
$
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$361
Cost:
$315
- - $361 70 - - - - -
-
kWh
$361
70
MMBtu
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$134
Cost:
$300
- - $134 26 - - - - -
-
kWh
$134
26
MMBtu
-
-
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$820
Cost:
$1,200
- - $820 159 - - - - -
-
kWh
$820
159
MMBtu
-
-
MMBtu
-
-
$
09: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$232
Cost:
$450
- - $232 45 - - - - -
-
kWh
$232
45
MMBtu
-
-
MMBtu
-
-
$
10: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$501
Cost:
$323
$135 2,052 $366 71 - - - - $135
2,052
kWh
$366
71
MMBtu
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$542
Cost:
$1,600
- - $542 105 - - - - -
-
kWh
$542
105
MMBtu
-
-
MMBtu
-
-
$
12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,644
Cost:
$140
$462 7,034 $1,182 229 - - - - $462
7,034
kWh
$1,182
229
MMBtu
-
-
MMBtu
-
-
$
13: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,322
Cost:
$1,800
- - $2,322 450 - - - - -
-
kWh
$2,322
450
MMBtu
-
-
MMBtu
-
-
$
14: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$1,965
Cost:
$1,000
$1,965 29,894 - - - - - - $1,965
29,894
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$886
Cost:
$800
$886 13,482 - - - - - - $886
13,482
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$732
Cost:
$300
$732 11,137 - - - - - - $732
11,137
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$655
Cost:
-
$655 9,965 - - - - - - $655
9,965
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
18: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$616
Cost:
$1,200
$616 9,379 - - - - - - $616
9,379
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
19: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$1,000
Cost:
-
- - - - $1,000 149 - - -
-
kWh
-
-
MMBtu
$1,000
149
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$20,339
Cost:
$17,728
$8,511 129,543 $11,228 2,176 $1,000 149 $(-400) - $8,511
129,543
kWh
$11,228
2,176
MMBtu
$1,000
149
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$15,184
Cost:
$14,438
$5,468 83,236 $9,116 1,767 $1,000 149 $(-400) - $5,468
83,236
kWh
$9,116
1,767
MMBtu
$1,000
149
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes