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IAC Assessment: KU0135
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IAC Assessment: KU0135
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product ELEC. METER ENCLOSURES
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 0
Annual Production 8,000,000 Pounds
Production Hrs. Annual 3,600
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,462 2,079,133 kWh $0.07
Natural Gas $76,391 15,629 MMBtu $4.89
TOTAL ENERGY COSTS $213,853
RECOMMENDED SAVINGS* $65,086 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,192
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,770
Cost:
$17,000
- - $9,770 1,998 -
-
kWh
$9,770
1,998
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,768
Cost:
-
$1,201 18,171 $8,567 1,752 $1,201
18,171
kWh
$8,567
1,752
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$194
Cost:
-
$194 2,931 - - $194
2,931
kWh
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,716
Cost:
$2,000
- - $3,716 760 -
-
kWh
$3,716
760
MMBtu
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,516
Cost:
$2,774
$7,516 113,716 - - $7,516
113,716
kWh
-
-
MMBtu
06: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,809
Cost:
$3,750
$2,809 42,497 - - $2,809
42,497
kWh
-
-
MMBtu
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$6,508
Cost:
$2,250
$6,508 98,476 - - $6,508
98,476
kWh
-
-
MMBtu
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$4,591
Cost:
$7,800
$4,591 69,461 - - $4,591
69,461
kWh
-
-
MMBtu
09: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$4,203
Cost:
$100
$4,203 63,599 - - $4,203
63,599
kWh
-
-
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,389
Cost:
$5,000
- - $3,389 693 -
-
kWh
$3,389
693
MMBtu
11: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,487
Cost:
$1,300
- - $1,487 304 -
-
kWh
$1,487
304
MMBtu
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,886
Cost:
$78
$2,886 43,669 - - $2,886
43,669
kWh
-
-
MMBtu
14: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,763
Cost:
$3,100
$1,763 26,671 - - $1,763
26,671
kWh
-
-
MMBtu
15: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,143
Cost:
$25
$1,143 17,292 - - $1,143
17,292
kWh
-
-
MMBtu
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$659
Cost:
$125
$659 9,965 - - $659
9,965
kWh
-
-
MMBtu
17: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,359
Cost:
$3,150
- - $1,359 278 -
-
kWh
$1,359
278
MMBtu
18: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,061
Cost:
$1,400
- - $1,061 217 -
-
kWh
$1,061
217
MMBtu
19: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$905
Cost:
$300
- - $905 185 -
-
kWh
$905
185
MMBtu
20: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$496
Cost:
$400
$310 4,689 $186 38 $310
4,689
kWh
$186
38
MMBtu
21: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$495
Cost:
-
- - $495 81 -
-
kWh
$495
81
MMBtu
22: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$368
Cost:
$10
$368 5,569 - - $368
5,569
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$65,086
Cost:
$50,562
$34,151 516,706 $30,935 6,306 $34,151
516,706
kWh
$30,935
6,306
MMBtu
TOTAL IMPLEMENTED Savings:
$27,192
Cost:
$10,588
$10,615 160,610 $16,577 3,390 $10,615
160,610
kWh
$16,577
3,390
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas