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IAC Assessment: KU0158
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IAC Assessment: KU0158
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product NAPKINS & PAPER CUPS
NAICS n/a
SIC 2656 - Sanitary Food Containers
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 0
Annual Production 70,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,100 3,246,190 kWh $0.07
Natural Gas $33,278 6,784 MMBtu $4.91
TOTAL ENERGY COSTS $244,378
RECOMMENDED SAVINGS* $61,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,268
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,350
Cost:
$23,000
- - $14,350 293 - - -
-
kWh
$14,350
293
MMBtu
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$12,363
Cost:
$1,500
- - $12,363 2,518 - - -
-
kWh
$12,363
2,518
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,601
Cost:
$5,238
$7,601 116,940 - - - - $7,601
116,940
kWh
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,810
Cost:
$4,900
$5,810 89,390 - - - - $5,810
89,390
kWh
-
-
MMBtu
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$4,782
Cost:
$3,000
$4,782 73,564 - - - - $4,782
73,564
kWh
-
-
MMBtu
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$4,801
Cost:
$2,500
$4,801 73,857 - - - - $4,801
73,857
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,200
Cost:
$1,095
$1,200 18,464 - - - - $1,200
18,464
kWh
-
-
MMBtu
-
-
$
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$2,391
Cost:
$2,165
- - $2,391 487 - - -
-
kWh
$2,391
487
MMBtu
-
-
$
09: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,667
Cost:
$2,000
$2,667 41,032 - - - - $2,667
41,032
kWh
-
-
MMBtu
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,572
Cost:
$500
$2,572 39,566 - - - - $2,572
39,566
kWh
-
-
MMBtu
-
-
$
11: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$579
Cost:
$330
- - $579 118 - - -
-
kWh
$579
118
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,160
Cost:
-
- - $1,660 338 $(-500) - -
-
kWh
$1,660
338
MMBtu
$(-500)
-
$
13: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$903
Cost:
$1,600
- - $903 184 - - -
-
kWh
$903
184
MMBtu
-
-
$
14: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$460
Cost:
-
$210 3,224 $250 51 - - $210
3,224
kWh
$250
51
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$61,639
Cost:
$47,828
$29,643 456,037 $32,496 3,989 $(-500) - $29,643
456,037
kWh
$32,496
3,989
MMBtu
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$40,268
Cost:
$20,403
$23,451 360,785 $17,317 3,527 $(-500) - $23,451
360,785
kWh
$17,317
3,527
MMBtu
$(-500)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes