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IAC Assessment: KU0170
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IAC Assessment: KU0170
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IAC Center Univ. of Kansas
Assessment Year 1985
Principal Product CORRUGATED SHIPPING CONTAINERS
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 0
Annual Production 26,000 Tons
Production Hrs. Annual 5,124
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,842 3,091,149 kWh $0.06
Natural Gas $206,164 55,223 MMBtu $3.73
TOTAL ENERGY COSTS $400,006
RECOMMENDED SAVINGS* $167,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,271
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$97,361
Cost:
$494,400
$132,356 2,111,665 $(-34,995) (-9,382) $132,356
2,111,665
kWh
$(-34,995)
(-9,382)
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$29,255
Cost:
$18
$478 7,620 $28,777 7,715 $478
7,620
kWh
$28,777
7,715
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,755
Cost:
$2,656
$9,755 155,627 - - $9,755
155,627
kWh
-
-
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,297
Cost:
$300
- - $5,297 1,420 -
-
kWh
$5,297
1,420
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,901
Cost:
$6,000
- - $4,901 1,314 -
-
kWh
$4,901
1,314
MMBtu
06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$1,746
Cost:
$1,000
- - $1,746 468 -
-
kWh
$1,746
468
MMBtu
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$6,613
Cost:
$2,166
$6,613 105,510 - - $6,613
105,510
kWh
-
-
MMBtu
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$2,764
Cost:
$700
- - $2,764 741 -
-
kWh
$2,764
741
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$735
Cost:
$30
$735 11,723 - - $735
11,723
kWh
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$606
Cost:
$300
$606 9,672 - - $606
9,672
kWh
-
-
MMBtu
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$147
Cost:
$20
$147 2,345 - - $147
2,345
kWh
-
-
MMBtu
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,018
Cost:
$800
- - $2,018 541 -
-
kWh
$2,018
541
MMBtu
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,835
Cost:
$300
- - $1,835 492 -
-
kWh
$1,835
492
MMBtu
14: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,514
Cost:
$1,300
- - $1,514 406 -
-
kWh
$1,514
406
MMBtu
15: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$962
Cost:
$400
- - $962 258 -
-
kWh
$962
258
MMBtu
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,000
Cost:
$591
$1,194 19,050 $(-194) (-52) $1,194
19,050
kWh
$(-194)
(-52)
MMBtu
17: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$551
Cost:
-
$551 8,792 - - $551
8,792
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$167,060
Cost:
$510,981
$152,435 2,432,004 $14,625 3,921 $152,435
2,432,004
kWh
$14,625
3,921
MMBtu
TOTAL IMPLEMENTED Savings:
$58,271
Cost:
$12,915
$13,466 214,829 $44,805 12,012 $13,466
214,829
kWh
$44,805
12,012
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas