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IAC Assessment: KU0211
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IAC Assessment: KU0211
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IAC Center Univ. of Kansas
Assessment Year 1986
Principal Product HEAVY DUTY TUCK TRANSMISSIONS
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 473
Plant Area (Sq.Ft.) 0
Annual Production 42,000 Pieces
Production Hrs. Annual 6,000
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $903,114 18,716,003 kWh $0.05
Natural Gas $353,943 76,412 MMBtu $4.63
TOTAL ENERGY COSTS $1,257,057
RECOMMENDED SAVINGS* $102,813 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,007
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$35,188
Cost:
$27,000
- - $35,188 7,600 - - -
-
kWh
$35,188
7,600
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,000
Cost:
$30,000
$18,000 - - - - - $18,000
-
kWh
-
-
MMBtu
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$11,057
Cost:
$5,000
$11,057 229,191 - - - - $11,057
229,191
kWh
-
-
MMBtu
-
-
$
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$9,940
Cost:
$10,352
$9,940 206,038 - - - - $9,940
206,038
kWh
-
-
MMBtu
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$8,125
Cost:
$6,000
$8,125 - - - - - $8,125
-
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,890
Cost:
$5,585
$7,890 163,540 - - - - $7,890
163,540
kWh
-
-
MMBtu
-
-
$
07: 2.2532 USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD Savings:
$3,369
Cost:
$4,000
- - $569 123 $2,800 - -
-
kWh
$569
123
MMBtu
$2,800
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,559
Cost:
$525
$2,559 53,048 - - - - $2,559
53,048
kWh
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,489
Cost:
$315
$2,489 51,583 - - - - $2,489
51,583
kWh
-
-
MMBtu
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,750
Cost:
$3,236
- - $1,750 378 - - -
-
kWh
$1,750
378
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,456
Cost:
-
$1,456 30,188 - - - - $1,456
30,188
kWh
-
-
MMBtu
-
-
$
12: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$990
Cost:
-
$990 20,516 - - - - $990
20,516
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$102,813
Cost:
$92,013
$62,506 754,104 $37,507 8,101 $2,800 - $62,506
754,104
kWh
$37,507
8,101
MMBtu
$2,800
-
$
TOTAL IMPLEMENTED Savings:
$32,007
Cost:
$16,900
$32,007 495,018 - - - - $32,007
495,018
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes