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IAC Assessment: KU0228
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IAC Assessment: KU0228
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IAC Center Univ. of Kansas
Assessment Year 1987
Principal Product PLASTIC PUMPS & SPRAYERS
NAICS n/a
SIC 3088 - Plastics Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 375
Plant Area (Sq.Ft.) 0
Annual Production 100,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,945 13,021,981 kWh $0.05
Natural Gas $13,034 3,436 MMBtu $3.79
TOTAL ENERGY COSTS $693,979
RECOMMENDED SAVINGS* $43,376 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,193
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$16,760
Cost:
-
$16,760 320,633 - - $16,760
320,633
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,815
Cost:
$14,465
$10,815 206,917 - - $10,815
206,917
kWh
-
-
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,841
Cost:
-
$1,716 32,825 $6,125 1,616 $1,716
32,825
kWh
$6,125
1,616
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,401
Cost:
$700
$3,401 65,064 - - $3,401
65,064
kWh
-
-
MMBtu
05: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$1,064
Cost:
-
$858 16,413 $206 54 $858
16,413
kWh
$206
54
MMBtu
06: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,550
Cost:
$700
- - $1,550 409 -
-
kWh
$1,550
409
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$919
Cost:
$1,700
$919 17,585 - - $919
17,585
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$873
Cost:
$50
$873 16,706 - - $873
16,706
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$153
Cost:
-
$153 2,931 - - $153
2,931
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$43,376
Cost:
$17,615
$35,495 679,074 $7,881 2,079 $35,495
679,074
kWh
$7,881
2,079
MMBtu
TOTAL IMPLEMENTED Savings:
$24,193
Cost:
$16,865
$17,862 341,735 $6,331 1,670 $17,862
341,735
kWh
$6,331
1,670
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas