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IAC Assessment: KU0242
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IAC Assessment: KU0242
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IAC Center Univ. of Kansas
Assessment Year 1988
Principal Product INDUSTRIAL FANS
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 0
Annual Production 200,000 Pieces
Production Hrs. Annual 3,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,683 2,069,168 kWh $0.08
Natural Gas $90,915 24,260 MMBtu $3.75
TOTAL ENERGY COSTS $254,598
RECOMMENDED SAVINGS* $23,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,130
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,183
Cost:
$6,000
$1,183 14,947 - - - - $1,183
14,947
kWh
-
-
MMBtu
-
-
$
02: 2.5194 REDESIGN PROCESS Savings:
$4,705
Cost:
$2,080
$185 2,345 - - $4,520 - $185
2,345
kWh
-
-
MMBtu
$4,520
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,538
Cost:
$4,920
- - $2,538 677 - - -
-
kWh
$2,538
677
MMBtu
-
-
$
04: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,965
Cost:
$3,600
- - $1,965 524 - - -
-
kWh
$1,965
524
MMBtu
-
-
$
05: 2.5194 REDESIGN PROCESS Savings:
$1,692
Cost:
$1,200
$1,692 21,395 - - - - $1,692
21,395
kWh
-
-
MMBtu
-
-
$
06: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,519
Cost:
$1,800
- - $1,519 405 - - -
-
kWh
$1,519
405
MMBtu
-
-
$
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,236
Cost:
$1,500
$(-69) (-879) $1,305 348 - - $(-69)
(-879)
kWh
$1,305
348
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$928
Cost:
-
- - $1,328 354 $(-400) - -
-
kWh
$1,328
354
MMBtu
$(-400)
-
$
09: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$788
Cost:
-
$788 9,965 - - - - $788
9,965
kWh
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$487
Cost:
$500
$487 6,155 - - - - $487
6,155
kWh
-
-
MMBtu
-
-
$
11: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$107
Cost:
-
$70 879 $37 10 - - $70
879
kWh
$37
10
MMBtu
-
-
$
12: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$6,742
Cost:
$11,500
- - $6,742 1,798 - - -
-
kWh
$6,742
1,798
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$23,890
Cost:
$33,100
$4,336 54,807 $15,434 4,116 $4,120 - $4,336
54,807
kWh
$15,434
4,116
MMBtu
$4,120
-
$
TOTAL IMPLEMENTED Savings:
$12,130
Cost:
$15,480
$1,856 23,447 $6,154 1,641 $4,120 - $1,856
23,447
kWh
$6,154
1,641
MMBtu
$4,120
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes