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IAC Assessment: KU0318
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IAC Assessment: KU0318
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IAC Center Univ. of Kansas
Assessment Year 1990
Principal Product STEEL CASTINGS
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 0
Annual Production 6,200 Tons
Production Hrs. Annual 4,000
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $783,072 13,985,053 kWh $0.06
Natural Gas $202,000 57,265 MMBtu $3.53
TOTAL ENERGY COSTS $985,072
RECOMMENDED SAVINGS* $171,223 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,866
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$39,803
Cost:
-
- - $39,803 - - - -
-
kWh
$39,803
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,872
Cost:
$1,000
$2,265 40,445 - - $607 - $2,265
40,445
kWh
-
-
MMBtu
$607
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$713
Cost:
$741
$509 9,086 - - $204 - $509
9,086
kWh
-
-
MMBtu
$204
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$74
Cost:
$90
$74 1,172 - - - - $74
1,172
kWh
-
-
MMBtu
-
-
$
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$65,074
Cost:
$27,000
- - - - $65,074 - -
-
kWh
-
-
MMBtu
$65,074
-
$
06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$61,404
Cost:
-
- - $61,404 21,930 - - -
-
kWh
$61,404
21,930
MMBtu
-
-
$
07: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$1,283
Cost:
$3,200
- - $1,283 458 - - -
-
kWh
$1,283
458
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$171,223
Cost:
$32,031
$2,848 50,703 $102,490 22,388 $65,885 - $2,848
50,703
kWh
$102,490
22,388
MMBtu
$65,885
-
$
TOTAL IMPLEMENTED Savings:
$104,866
Cost:
$1,831
$2,848 50,703 $101,207 21,930 $811 - $2,848
50,703
kWh
$101,207
21,930
MMBtu
$811
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes