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IAC Assessment: KU0325
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IAC Assessment: KU0325
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IAC Center Univ. of Kansas
Assessment Year 1990
Principal Product GRAY IRON CASTINGS
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 105
Plant Area (Sq.Ft.) 0
Annual Production 2,900 Tons
Production Hrs. Annual 4,700
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,784 1,527,843 kWh $0.08
Natural Gas $64,982 41,468 MMBtu $1.57
Other Energy $146,635 22,594 MMBtu $6.49
TOTAL ENERGY COSTS $337,401
RECOMMENDED SAVINGS* $83,212 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,296
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,128
Cost:
$20,800
- - - - $16,128 2,485 - - -
-
kWh
-
-
MMBtu
$16,128
2,485
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,200
Cost:
$3,078
$4,438 53,927 - - - - $762 - $4,438
53,927
kWh
-
-
MMBtu
-
-
MMBtu
$762
-
$
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$391
Cost:
$466
- - $391 249 - - - - -
-
kWh
$391
249
MMBtu
-
-
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,788
Cost:
$2,802
- - $1,788 1,139 - - - - -
-
kWh
$1,788
1,139
MMBtu
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$675
Cost:
$1,416
$675 8,206 - - - - - - $675
8,206
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$8,297
Cost:
$11,700
$4,607 55,979 $3,690 2,350 - - - - $4,607
55,979
kWh
$3,690
2,350
MMBtu
-
-
MMBtu
-
-
$
07: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$50,733
Cost:
-
- - $15,072 4,108 $26,661 9,600 $9,000 - -
-
kWh
$15,072
4,108
MMBtu
$26,661
9,600
MMBtu
$9,000
-
$
TOTAL RECOMMENDED Savings:
$83,212
Cost:
$40,262
$9,720 118,112 $20,941 7,846 $42,789 12,085 $9,762 - $9,720
118,112
kWh
$20,941
7,846
MMBtu
$42,789
12,085
MMBtu
$9,762
-
$
TOTAL IMPLEMENTED Savings:
$65,296
Cost:
$16,660
$9,720 118,112 $19,153 6,707 $26,661 9,600 $9,762 - $9,720
118,112
kWh
$19,153
6,707
MMBtu
$26,661
9,600
MMBtu
$9,762
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes