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IAC Assessment: KU0372
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IAC Assessment: KU0372
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IAC Center Univ. of Kansas
Assessment Year 1992
Principal Product INSTANT TEA
NAICS n/a
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 0
Annual Production 4,800,000 Pounds
Production Hrs. Annual 5,592
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $839,433 18,896,249 kWh $0.04
Natural Gas $801,358 318,063 MMBtu $2.52
TOTAL ENERGY COSTS $1,640,791
RECOMMENDED SAVINGS* $439,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,237
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2627 USE MULTIPLE-EFFECT EVAPORATORS Savings:
$133,326
Cost:
$720,000
- - $133,326 52,907 - - -
-
kWh
$133,326
52,907
MMBtu
-
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$91,322
Cost:
-
$990 22,274 - - $90,332 - $990
22,274
kWh
-
-
MMBtu
$90,332
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$46,997
Cost:
$208,233
$26,678 600,528 $20,319 8,063 - - $26,678
600,528
kWh
$20,319
8,063
MMBtu
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$35,349
Cost:
$117,700
$35,349 795,721 - - - - $35,349
795,721
kWh
-
-
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$29,723
Cost:
$39,435
- - $29,723 11,795 - - -
-
kWh
$29,723
11,795
MMBtu
-
-
$
06: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$32,127
Cost:
$90,000
- - $32,127 12,749 - - -
-
kWh
$32,127
12,749
MMBtu
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$29,914
Cost:
-
- - $25,787 10,233 $4,127 - -
-
kWh
$25,787
10,233
MMBtu
$4,127
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,325
Cost:
$670
- - $5,325 2,113 - - -
-
kWh
$5,325
2,113
MMBtu
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,789
Cost:
$10,400
$3,789 85,287 - - - - $3,789
85,287
kWh
-
-
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,785
Cost:
$70,400
$17,785 400,352 - - - - $17,785
400,352
kWh
-
-
MMBtu
-
-
$
11: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,367
Cost:
$8,000
$6,367 143,318 - - - - $6,367
143,318
kWh
-
-
MMBtu
-
-
$
12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,086
Cost:
-
$2,357 53,048 $1,729 686 - - $2,357
53,048
kWh
$1,729
686
MMBtu
-
-
$
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,082
Cost:
$10,685
- - $3,082 1,223 - - -
-
kWh
$3,082
1,223
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$439,192
Cost:
$1,275,523
$93,315 2,100,528 $251,418 99,769 $94,459 - $93,315
2,100,528
kWh
$251,418
99,769
MMBtu
$94,459
-
$
TOTAL IMPLEMENTED Savings:
$74,237
Cost:
$111,755
$3,789 85,287 $66,321 26,318 $4,127 - $3,789
85,287
kWh
$66,321
26,318
MMBtu
$4,127
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes