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IAC Assessment: KU0390
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IAC Assessment: KU0390
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IAC Center Univ. of Kansas
Assessment Year 1992
Principal Product T-SHIRTS
NAICS n/a
SIC 2253 - Knit Outerwear Mills
Sales $10,000,000-$50,000,000
# of Employees 615
Plant Area (Sq.Ft.) 0
Annual Production 700,000 Pieces
Production Hrs. Annual 8,592
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,361 3,291,618 kWh $0.08
TOTAL ENERGY COSTS $275,361
RECOMMENDED SAVINGS* $232,536 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,682
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Administrative Changes Electricity Usage Natural Gas LPG Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$180,344
Cost:
-
$276,830 3,308,910 $(-46,852) (-18,816) - - $(-49,634) - $276,830
3,308,910
kWh
$(-46,852)
(-18,816)
MMBtu
-
-
MMBtu
$(-49,634)
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$20,311
Cost:
$10,200
- - $20,311 8,157 - - - - -
-
kWh
$20,311
8,157
MMBtu
-
-
MMBtu
-
-
$
03: 2.1393 USE STEAM SPARGING OR INJECTIONS IN PLACE OF INDIRECT HEATING Savings:
$8,568
Cost:
$9,570
- - $8,568 3,441 - - - - -
-
kWh
$8,568
3,441
MMBtu
-
-
MMBtu
-
-
$
04: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$4,504
Cost:
-
- - $(-5,560) (-2,233) $10,064 2,233 - - -
-
kWh
$(-5,560)
(-2,233)
MMBtu
$10,064
2,233
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,643
Cost:
$3,800
- - $3,643 1,463 - - - - -
-
kWh
$3,643
1,463
MMBtu
-
-
MMBtu
-
-
$
06: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$3,635
Cost:
$5,600
- - $3,635 1,460 - - - - -
-
kWh
$3,635
1,460
MMBtu
-
-
MMBtu
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,237
Cost:
$1,000
$3,237 38,687 - - - - - - $3,237
38,687
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,430
Cost:
-
$1,588 19,050 - - - - $(-158) - $1,588
19,050
kWh
-
-
MMBtu
-
-
MMBtu
$(-158)
-
$
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,251
Cost:
$285
$1,251 14,947 - - - - - - $1,251
14,947
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$711
Cost:
$891
$711 8,499 - - - - - - $711
8,499
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,839
Cost:
$420
$1,839 21,981 - - - - - - $1,839
21,981
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$1,696
Cost:
$1,250
$(-172) (-2,052) $1,868 750 - - - - $(-172)
(-2,052)
kWh
$1,868
750
MMBtu
-
-
MMBtu
-
-
$
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,013
Cost:
$2,973
- - $1,013 407 - - - - -
-
kWh
$1,013
407
MMBtu
-
-
MMBtu
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$354
Cost:
$406
$354 41,618 - - - - - - $354
41,618
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$232,536
Cost:
$36,395
$285,638 3,451,640 $(-13,374) (-5,371) $10,064 2,233 $(-49,792) - $285,638
3,451,640
kWh
$(-13,374)
(-5,371)
MMBtu
$10,064
2,233
MMBtu
$(-49,792)
-
$
TOTAL IMPLEMENTED Savings:
$11,682
Cost:
$5,470
$1,667 19,929 $(-49) (-20) $10,064 2,233 - - $1,667
19,929
kWh
$(-49)
(-20)
MMBtu
$10,064
2,233
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas LPG Administrative Changes Electricity Usage Natural Gas LPG Administrative Changes