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IAC Assessment: KU0446
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IAC Assessment: KU0446
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IAC Center Univ. of Kansas
Assessment Year 1994
Principal Product diesel generators
NAICS n/a
SIC 3621 - Motors And Generators
Sales $5,000,000-$10,000,000
# of Employees 430
Plant Area (Sq.Ft.) 160,125
Annual Production 5,500 Pieces
Production Hrs. Annual 2,340
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,404 2,418,816 kWh $0.07
Natural Gas $58,833 11,410 MMBtu $5.16
TOTAL ENERGY COSTS $228,237
RECOMMENDED SAVINGS* $81,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,124
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$38,324
Cost:
$12,000
$6,734 96,131 - - $31,590 - $6,734
96,131
kWh
-
-
MMBtu
$31,590
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$18,466
Cost:
$2,616
$26,216 374,267 $(-7,750) (-1,502) - - $26,216
374,267
kWh
$(-7,750)
(-1,502)
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,601
Cost:
$1,600
$1,601 22,860 - - - - $1,601
22,860
kWh
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,291
Cost:
$300
$4,291 61,254 - - - - $4,291
61,254
kWh
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,038
Cost:
$10
$3,038 43,376 - - - - $3,038
43,376
kWh
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,279
Cost:
$240
$2,279 32,532 - - - - $2,279
32,532
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$801
Cost:
$150
$801 11,430 - - - - $801
11,430
kWh
-
-
MMBtu
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$965
Cost:
$1,197
$965 13,775 - - - - $965
13,775
kWh
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$698
Cost:
$191
$698 9,965 - - - - $698
9,965
kWh
-
-
MMBtu
-
-
$
10: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$504
Cost:
$10
$287 4,103 $217 42 - - $287
4,103
kWh
$217
42
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,584
Cost:
$12,960
$5,584 58,617 - - - - $5,584
58,617
kWh
-
-
MMBtu
-
-
$
12: 2.7145 INSTALL SKYLIGHTS Savings:
$3,223
Cost:
$4,920
$3,223 46,014 - - - - $3,223
46,014
kWh
-
-
MMBtu
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,170
Cost:
$1,540
$1,170 16,706 - - - - $1,170
16,706
kWh
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$410
Cost:
$540
$410 2,931 - - - - $410
2,931
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$81,354
Cost:
$38,274
$57,297 793,961 $(-7,533) (-1,460) $31,590 - $57,297
793,961
kWh
$(-7,533)
(-1,460)
MMBtu
$31,590
-
$
TOTAL IMPLEMENTED Savings:
$19,124
Cost:
$21,898
$18,907 245,897 $217 42 - - $18,907
245,897
kWh
$217
42
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost