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IAC Assessment: KU0457
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IAC Assessment: KU0457
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product Potato Chips, Snack Foods
NAICS n/a
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 50,685
Annual Production 6,500,000 Pounds
Production Hrs. Annual 2,080
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,242 1,327,374 kWh $0.02
Electricity Demand $35,287 4,368 kW-months/year $8.08
Natural Gas $126,739 38,431 MMBtu $3.30
TOTAL ENERGY COSTS $197,260
RECOMMENDED SAVINGS* $17,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,949
Cost:
$26,000
- - - - $2,549 773 $4,400 1,100,000 - - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
$2,549
773
MMBtu
$4,400
1,100,000
lb
-
-
$
$(-1,000)
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,591
Cost:
$1,000
- - - - $4,591 1,394 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,591
1,394
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,835
Cost:
$10,180
$711 31,067 $1,124 139 - - - - - - - - - - $711
31,067
kWh
$1,124
139
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,711
Cost:
$1,800
$846 37,222 $865 107 - - - - - - - - - - $846
37,222
kWh
$865
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,034
Cost:
$3,130
$313 13,775 $721 89 - - - - - - - - - - $313
13,775
kWh
$721
89
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$813
Cost:
$155
$755 33,118 $58 7 - - - - - - - - - - $755
33,118
kWh
$58
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$592
Cost:
$165
$396 17,292 $196 24 - - - - - - - - - - $396
17,292
kWh
$196
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$433
Cost:
$663
$129 5,569 $304 37 - - - - - - - - - - $129
5,569
kWh
$304
37
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$272
Cost:
$480
$61 2,638 $29 4 - - - - $140 - - - $42 - $61
2,638
kWh
$29
4
kW-months/year
-
-
MMBtu
-
-
lb
$140
-
$
-
-
$
$42
-
$
TOTAL RECOMMENDED Savings:
$17,230
Cost:
$43,573
$3,211 140,681 $3,297 407 $7,140 2,167 $4,400 1,100,000 $140 - $(-1,000) - $42 - $3,211
140,681
kWh
$3,297
407
kW-months/year
$7,140
2,167
MMBtu
$4,400
1,100,000
lb
$140
-
$
$(-1,000)
-
$
$42
-
$
TOTAL IMPLEMENTED Savings:
$11,281
Cost:
$17,573
$3,211 140,681 $3,297 407 $4,591 1,394 - - $140 - - - $42 - $3,211
140,681
kWh
$3,297
407
kW-months/year
$4,591
1,394
MMBtu
-
-
lb
$140
-
$
-
-
$
$42
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost