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IAC Assessment: KU0459
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IAC Assessment: KU0459
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product Plastic Containers
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 165,400
Annual Production 73,779,000 Pieces
Production Hrs. Annual 8,472
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $737,870 15,104,631 kWh $0.05
Electricity Demand $76,677 25,179 kW-months/year $3.05
Natural Gas $50,016 11,105 MMBtu $4.50
TOTAL ENERGY COSTS $864,751
RECOMMENDED SAVINGS* $60,611 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,341
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$20,000
Cost:
$1,833
$18,376 375,733 $1,624 532 - - - - - - - - - - $18,376
375,733
kWh
$1,624
532
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,330
Cost:
$15,534
$15,838 323,857 $1,492 489 - - - - - - - - - - $15,838
323,857
kWh
$1,492
489
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$8,967
Cost:
$4,716
$8,238 168,523 $729 239 - - - - - - - - - - $8,238
168,523
kWh
$729
239
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,896
Cost:
$1,208
- - - - $4,896 1,088 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,896
1,088
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,991
Cost:
$4,551
$2,748 56,272 $243 80 - - - - - - - - - - $2,748
56,272
kWh
$243
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,927
Cost:
$920
$2,689 55,100 $238 78 - - - - - - - - - - $2,689
55,100
kWh
$238
78
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,489
Cost:
$4,140
$2,287 46,893 $202 66 - - - - - - - - - - $2,287
46,893
kWh
$202
66
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$688
Cost:
-
- - - - - - $188 50,000 - - - - $500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$188
50,000
lb
-
-
$
-
-
$
$500
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$323
Cost:
$480
$130 2,638 $11 4 - - - - $140 - $42 - - - $130
2,638
kWh
$11
4
kW-months/year
-
-
MMBtu
-
-
lb
$140
-
$
$42
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,611
Cost:
$33,382
$50,306 1,029,016 $4,539 1,488 $4,896 1,088 $188 50,000 $140 - $42 - $500 - $50,306
1,029,016
kWh
$4,539
1,488
kW-months/year
$4,896
1,088
MMBtu
$188
50,000
lb
$140
-
$
$42
-
$
$500
-
$
TOTAL IMPLEMENTED Savings:
$38,341
Cost:
$17,847
$34,344 702,228 $3,127 1,025 - - $188 50,000 $140 - $42 - $500 - $34,344
702,228
kWh
$3,127
1,025
kW-months/year
-
-
MMBtu
$188
50,000
lb
$140
-
$
$42
-
$
$500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production