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IAC Assessment: KU0462
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IAC Assessment: KU0462
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product Printed Circuit Boards
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 34,048
Annual Production 133,000 Pieces
Production Hrs. Annual 8,500
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,294 3,080,012 kWh $0.04
Electricity Demand $39,237 6,182 kW-months/year $6.35
Natural Gas $18,153 3,888 MMBtu $4.67
TOTAL ENERGY COSTS $309,692
RECOMMENDED SAVINGS* $54,445 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,052
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $
01: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS Savings:
$28,125
Cost:
$359
- - - - - - $28,125 5,625 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$28,125
5,625
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,852
Cost:
$312
$6,573 157,093 $1,279 222 - - - - - - - - $6,573
157,093
kWh
$1,279
222
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$6,559
Cost:
$3,041
$(-137) (-3,224) $(-29) (-5) $6,725 8,841,226 - - - - - - $(-137)
(-3,224)
kWh
$(-29)
(-5)
kW-months/year
$6,725
8,841,226
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,219
Cost:
$1,450
$4,017 96,131 $1,202 209 - - - - - - - - $4,017
96,131
kWh
$1,202
209
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,755
Cost:
$205
$2,306 55,100 $449 78 - - - - - - - - $2,306
55,100
kWh
$449
78
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,934
Cost:
$2,566
$1,548 36,928 $386 67 - - - - - - - - $1,548
36,928
kWh
$386
67
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,255
Cost:
$299
$906 21,688 $179 31 - - - - - - $170 - $906
21,688
kWh
$179
31
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$170
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$393
Cost:
$600
$139 3,224 $26 5 - - - - $175 - $53 - $139
3,224
kWh
$26
5
kW-months/year
-
-
Tgal
-
-
gal
$175
-
$
$53
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$353
Cost:
$42
$274 6,448 $79 14 - - - - - - - - $274
6,448
kWh
$79
14
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$54,445
Cost:
$8,874
$15,626 373,388 $3,571 621 $6,725 8,841,226 $28,125 5,625 $175 - $223 - $15,626
373,388
kWh
$3,571
621
kW-months/year
$6,725
8,841,226
Tgal
$28,125
5,625
gal
$175
-
$
$223
-
$
TOTAL IMPLEMENTED Savings:
$54,052
Cost:
$8,274
$15,487 370,164 $3,545 616 $6,725 8,841,226 $28,125 5,625 - - $170 - $15,487
370,164
kWh
$3,545
616
kW-months/year
$6,725
8,841,226
Tgal
$28,125
5,625
gal
-
-
$
$170
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost