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IAC Assessment: KU0464
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IAC Assessment: KU0464
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product portland cement
NAICS n/a
SIC 3241 - Cement, Hydraulic
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 0
Annual Production 400,000 Tons
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,214,012 51,350,821 kWh $0.02
Electricity Demand $1,149,100 79,873 kW-months/year $14.39
Natural Gas $41,934 7,123 MMBtu $5.89
TOTAL ENERGY COSTS $2,405,046
RECOMMENDED SAVINGS* $900,168 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $899,394
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$785,416
Cost:
$3,675,000
$546,100 21,505,862 $423,066 29,400 $(-183,750) - $546,100
21,505,862
kWh
$423,066
29,400
kW-months/year
$(-183,750)
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$65,015
Cost:
$163,148
$40,111 1,579,719 $24,904 1,728 - - $40,111
1,579,719
kWh
$24,904
1,728
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,993
Cost:
$10,657
$15,761 620,750 $12,232 852 - - $15,761
620,750
kWh
$12,232
852
kW-months/year
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,327
Cost:
$3,877
$9,756 384,232 $7,571 528 - - $9,756
384,232
kWh
$7,571
528
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,643
Cost:
$9,918
$2,051 80,891 $1,592 108 - - $2,051
80,891
kWh
$1,592
108
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$774
Cost:
$1,911
$436 17,292 $338 24 - - $436
17,292
kWh
$338
24
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$900,168
Cost:
$3,864,511
$614,215 24,188,746 $469,703 32,640 $(-183,750) - $614,215
24,188,746
kWh
$469,703
32,640
kW-months/year
$(-183,750)
-
$
TOTAL IMPLEMENTED Savings:
$899,394
Cost:
$3,862,600
$613,779 24,171,454 $469,365 32,616 $(-183,750) - $613,779
24,171,454
kWh
$469,365
32,616
kW-months/year
$(-183,750)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes