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IAC Assessment: KU0466
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IAC Assessment: KU0466
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IAC Center Univ. of Kansas
Assessment Year 1996
Principal Product tractor enclosures/rollbars
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $5,000,000-$10,000,000
# of Employees 95
Plant Area (Sq.Ft.) 126,600
Annual Production 8,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,148 1,101,114 kWh $0.06
Electricity Demand $9,407 3,031 kW-months/year $3.10
Natural Gas $72,586 15,253 MMBtu $4.76
TOTAL ENERGY COSTS $151,177
RECOMMENDED SAVINGS* $52,409 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,067
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,445
Cost:
$31,940
$10,845 95,545 - - - - - - - - $12,600 - $10,845
95,545
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$12,600
-
$
02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$16,546
Cost:
$12,960
$(-553) (-15,240) $(-276) (-84) $17,375 3,597 - - - - - - $(-553)
(-15,240)
kWh
$(-276)
(-84)
kW-months/year
$17,375
3,597
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,661
Cost:
$6,950
- - - - $4,661 964 - - - - - - -
-
kWh
-
-
kW-months/year
$4,661
964
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,223
Cost:
$302
$1,992 43,083 $231 74 - - - - - - - - $1,992
43,083
kWh
$231
74
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,036
Cost:
$3,500
- - - - - - $2,036 172,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,036
172,000
gal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,182
Cost:
$139
$1,182 10,551 - - - - - - - - - - $1,182
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$731
Cost:
$700
$615 16,999 $116 36 - - - - - - - - $615
16,999
kWh
$116
36
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$645
Cost:
$470
$583 12,016 $62 24 - - - - - - - - $583
12,016
kWh
$62
24
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$418
Cost:
$105
$357 7,034 $35 12 - - - - $26 - - - $357
7,034
kWh
$35
12
kW-months/year
-
-
MMBtu
-
-
gal
$26
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$387
Cost:
$688
$356 7,034 $31 12 - - - - - - - - $356
7,034
kWh
$31
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$135
Cost:
$119
$113 3,224 $22 12 - - - - - - - - $113
3,224
kWh
$22
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$52,409
Cost:
$57,873
$15,490 180,246 $221 86 $22,036 4,561 $2,036 172,000 $26 - $12,600 - $15,490
180,246
kWh
$221
86
kW-months/year
$22,036
4,561
MMBtu
$2,036
172,000
gal
$26
-
$
$12,600
-
$
TOTAL IMPLEMENTED Savings:
$45,067
Cost:
$46,953
$14,907 168,230 $159 62 $17,375 3,597 - - $26 - $12,600 - $14,907
168,230
kWh
$159
62
kW-months/year
$17,375
3,597
MMBtu
-
-
gal
$26
-
$
$12,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Primary Product