Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1996 |
| Principal Product | gray and ductile iron castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 102,000 |
| Annual Production | 3,500 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $426,247 | 12,315,651 | kWh | $0.03 |
| Electricity Demand | $62,356 | 4,877 | kW-months/year | $12.79 |
| Natural Gas | $35,878 | 11,385 | MMBtu | $3.15 |
| TOTAL ENERGY COSTS | $555,681 | |||
| RECOMMENDED SAVINGS* | $45,445 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $37,498 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS |
Savings: $19,601 Cost: $1,200 |
- | - | - | - | - | - | - | - | $19,601 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$19,601 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $11,110 Cost: $376 |
$10,463 | 302,462 | $647 | 50 | - | - | - | - | - | - |
$10,463 302,462 kWh |
$647 50 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $5,246 Cost: $15,818 |
$4,932 | 142,438 | $314 | 24 | - | - | - | - | - | - |
$4,932 142,438 kWh |
$314 24 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $4,608 Cost: $583 |
$4,217 | 121,923 | $391 | 30 | - | - | - | - | - | - |
$4,217 121,923 kWh |
$391 30 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,808 Cost: $440 |
$1,696 | 48,945 | $112 | 9 | - | - | - | - | - | - |
$1,696 48,945 kWh |
$112 9 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,531 Cost: $850 |
$1,432 | 41,325 | $99 | 8 | - | - | - | - | - | - |
$1,432 41,325 kWh |
$99 8 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $1,026 Cost: $1,000 |
- | - | - | - | $1,026 | 325 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,026 325 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $515 Cost: $660 |
$127 | 3,517 | $5 | 1 | - | - | $383 | - | - | - |
$127 3,517 kWh |
$5 1 kW-months/year |
- - MMBtu |
$383 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $45,445 Cost: $20,927 |
$22,867 | 660,610 | $1,568 | 122 | $1,026 | 325 | $383 | - | $19,601 | - | $22,867 660,610 kWh |
$1,568 122 kW-months/year |
$1,026 325 MMBtu |
$383 - $ |
$19,601 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $37,498 Cost: $19,054 |
$15,522 | 448,417 | $966 | 75 | $1,026 | 325 | $383 | - | $19,601 | - | $15,522 448,417 kWh |
$966 75 kW-months/year |
$1,026 325 MMBtu |
$383 - $ |
$19,601 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||