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IAC Assessment: KU0475
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IAC Assessment: KU0475
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product kitchen and bath cabinetry
NAICS n/a
SIC 2434 - Wood Kitchen Cabinets
Sales $5,000,000-$10,000,000
# of Employees 125
Plant Area (Sq.Ft.) 36,000
Annual Production 1,400 Units
Production Hrs. Annual 2,600
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,236 693,728 kWh $0.06
Electricity Demand $13,098 3,180 kW-months/year $4.12
Natural Gas $9,655 1,952 MMBtu $4.95
TOTAL ENERGY COSTS $84,769
RECOMMENDED SAVINGS* $122,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,260
Cost:
$30,000
- - - - $4,260 877 - - - - -
-
kWh
-
-
kW-months/year
$4,260
877
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,250
Cost:
$310
$1,720 27,843 $530 128 - - - - - - $1,720
27,843
kWh
$530
128
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,290
Cost:
$5,500
$990 15,826 $300 74 - - - - - - $990
15,826
kWh
$300
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$990
Cost:
$4,090
$710 11,430 $280 67 - - - - - - $710
11,430
kWh
$280
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$820
Cost:
$230
$590 9,379 $230 56 - - - - - - $590
9,379
kWh
$230
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$490
Cost:
$250
$490 7,913 - - - - - - - - $490
7,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$360
Cost:
$480
$160 2,638 $20 4 - - $180 - - - $160
2,638
kWh
$20
4
kW-months/year
-
-
MMBtu
$180
-
$
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$74,200
Cost:
$1,500
- - - - - - - - $74,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$74,200
-
$
09: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$37,520
Cost:
$11,790
- - - - - - $37,520 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,520
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$122,180
Cost:
$54,150
$4,660 75,029 $1,360 329 $4,260 877 $37,700 - $74,200 - $4,660
75,029
kWh
$1,360
329
kW-months/year
$4,260
877
MMBtu
$37,700
-
$
$74,200
-
$
TOTAL IMPLEMENTED Savings:
$40,590
Cost:
$12,330
$2,310 37,222 $760 184 - - $37,520 - - - $2,310
37,222
kWh
$760
184
kW-months/year
-
-
MMBtu
$37,520
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material